BOSL2/bottlecaps.scad

//////////////////////////////////////////////////////////////////////
// LibFile: bottlecaps.scad
//   Bottle caps and necks for PCO18XX standard plastic beverage bottles.
// Includes:
//   include <BOSL2/std.scad>
//   include <BOSL2/bottlecaps.scad>
//////////////////////////////////////////////////////////////////////


include <threading.scad>
include <knurling.scad>


// Section: PCO-1810 Bottle Threading


// Module: pco1810_neck()
// Usage:
//   pco1810_neck(<wall>)
// Description:
//   Creates an approximation of a standard PCO-1810 threaded beverage bottle neck.
// Arguments:
//   wall = Wall thickness in mm.
//   ---
//   anchor = Translate so anchor point is at origin (0,0,0).  See [anchor](attachments.scad#anchor).  Default: `CENTER`
//   spin = Rotate this many degrees around the Z axis after anchor.  See [spin](attachments.scad#spin).  Default: `0`
//   orient = Vector to rotate top towards, after spin.  See [orient](attachments.scad#orient).  Default: `UP`
// Extra Anchors:
//   "tamper-ring" = Centered at the top of the anti-tamper ring channel.
//   "support-ring" = Centered at the bottom of the support ring.
// Example:
//   pco1810_neck();
// Example: Standard Anchors
//   pco1810_neck() show_anchors(custom=false);
// Example: Custom Named Anchors
//   expose_anchors(0.3)
//       pco1810_neck()
//           show_anchors(std=false);
module pco1810_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
    inner_d = 21.74;
    neck_d = 26.19;
    neck_h = 5.00;
    support_d = 33.00;
    support_width = 1.45;
    support_rad = 0.40;
    support_h = 21.00;
    support_ang = 16;
    tamper_ring_d = 27.97;
    tamper_ring_width = 0.50;
    tamper_ring_r = 1.60;
    tamper_base_d = 25.71;
    tamper_base_h = 14.10;
    threadbase_d = 24.51;
    thread_pitch = 3.18;
    thread_angle = 20;
    thread_od = 27.43;
    lip_d = 25.07;
    lip_h = 1.70;
    lip_leadin_r = 0.20;
    lip_recess_d = 24.94;
    lip_recess_h = 1.00;
    lip_roundover_r = 0.58;

    $fn = segs(support_d/2);
    h = support_h+neck_h;
    thread_h = (thread_od-threadbase_d)/2;
    anchors = [
        anchorpt("support-ring", [0,0,neck_h-h/2]),
        anchorpt("tamper-ring", [0,0,h/2-tamper_base_h])
    ];
    attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
        down(h/2) {
            rotate_extrude(convexity=10) {
                polygon(turtle(
                    state=[inner_d/2,0], [
                        "untilx", neck_d/2,
                        "left", 90,
                        "move", neck_h - 1,
                        "arcright", 1, 90,
                        "untilx", support_d/2-support_rad,
                        "arcleft", support_rad, 90,
                        "move", support_width,
                        "arcleft", support_rad, 90-support_ang,
                        "untilx", tamper_base_d/2,
                        "right", 90-support_ang,
                        "untily", h-tamper_base_h,   // Tamper ring holder base.
                        "right", 90,
                        "untilx", tamper_ring_d/2,
                        "left", 90,
                        "move", tamper_ring_width,
                        "arcleft", tamper_ring_r, 90,
                        "untilx", threadbase_d/2,
                        "right", 90,
                        "untily", h-lip_h-lip_leadin_r,  // Lip base.
                        "arcright", lip_leadin_r, 90,
                        "untilx", lip_d/2,
                        "left", 90,
                        "untily", h-lip_recess_h,
                        "left", 90,
                        "untilx", lip_recess_d/2,
                        "right", 90,
                        "untily", h-lip_roundover_r,
                        "arcleft", lip_roundover_r, 90,
                        "untilx", inner_d/2
                    ]
                ));
            }
            up(h-lip_h) {
                bottom_half() {
                    difference() {
                        thread_helix(
                            base_d=threadbase_d-0.1,
                            pitch=thread_pitch,
                            thread_depth=thread_h+0.1,
                            thread_angle=thread_angle,
                            twist=810,
                            higbee=75,
                            anchor=TOP
                        );
                        zrot_copies(rots=[90,270]) {
                            zrot_copies(rots=[-28,28], r=threadbase_d/2) {
                                prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
                            }
                        }
                    }
                }
            }
        }
        children();
    }
}


// Module: pco1810_cap()
// Usage:
//   pco1810_cap(<wall>, <texture>);
// Description:
//   Creates a basic cap for a PCO1810 threaded beverage bottle.
// Arguments:
//   wall = Wall thickness in mm.
//   texture = The surface texture of the cap.  Valid values are "none", "knurled", or "ribbed".  Default: "none"
//   ---
//   anchor = Translate so anchor point is at origin (0,0,0).  See [anchor](attachments.scad#anchor).  Default: `CENTER`
//   spin = Rotate this many degrees around the Z axis after anchor.  See [spin](attachments.scad#spin).  Default: `0`
//   orient = Vector to rotate top towards, after spin.  See [orient](attachments.scad#orient).  Default: `UP`
// Extra Anchors:
//   "inside-top" = Centered on the inside top of the cap.
// Examples:
//   pco1810_cap();
//   pco1810_cap(texture="knurled");
//   pco1810_cap(texture="ribbed");
// Examples: Standard Anchors
//   pco1810_cap(texture="ribbed") show_anchors(custom=false);
// Examples: Custom Named Anchors
//   expose_anchors(0.3)
//       pco1810_cap(texture="ribbed")
//           show_anchors(std=false);
module pco1810_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
    cap_id = 28.58;
    tamper_ring_h = 14.10;
    thread_pitch = 3.18;
    thread_angle = 20;
    thread_od = cap_id;
    thread_depth = 1.6;

    $fn = segs(33/2);
    w = cap_id + 2*wall;
    h = tamper_ring_h + wall;
    anchors = [
        anchorpt("inside-top", [0,0,-(h/2-wall)])
    ];
    attachable(anchor,spin,orient, d=w, l=h, anchors=anchors) {
        down(h/2) zrot(45) {
            difference() {
                union() {
                    if (texture == "knurled") {
                        knurled_cylinder(d=w, helix=45, l=tamper_ring_h+wall, anchor=BOTTOM);
                        cyl(d=w-1.5, l=tamper_ring_h+wall, anchor=BOTTOM);
                    } else if (texture == "ribbed") {
                        zrot_copies(n=30, r=(w-1)/2) {
                            cube([1, 1, tamper_ring_h+wall], anchor=BOTTOM);
                        }
                        cyl(d=w-1, l=tamper_ring_h+wall, anchor=BOTTOM);
                    } else {
                        cyl(d=w, l=tamper_ring_h+wall, anchor=BOTTOM);
                    }
                }
                up(wall) cyl(d=cap_id, h=tamper_ring_h+wall, anchor=BOTTOM);
            }
            up(wall+2) thread_helix(base_d=thread_od-thread_depth*2, pitch=thread_pitch, thread_depth=thread_depth, thread_angle=thread_angle, twist=810, higbee=45, internal=true, anchor=BOTTOM);
        }
        children();
    }
}


// Section: PCO-1881 Bottle Threading


// Module: pco1881_neck()
// Usage:
//   pco1881_neck(<wall>)
// Description:
//   Creates an approximation of a standard PCO-1881 threaded beverage bottle neck.
// Arguments:
//   wall = Wall thickness in mm.
//   ---
//   anchor = Translate so anchor point is at origin (0,0,0).  See [anchor](attachments.scad#anchor).  Default: `CENTER`
//   spin = Rotate this many degrees around the Z axis after anchor.  See [spin](attachments.scad#spin).  Default: `0`
//   orient = Vector to rotate top towards, after spin.  See [orient](attachments.scad#orient).  Default: `UP`
// Extra Anchors:
//   "tamper-ring" = Centered at the top of the anti-tamper ring channel.
//   "support-ring" = Centered at the bottom of the support ring.
// Example:
//   pco1881_neck();
// Example:
//   pco1881_neck() show_anchors(custom=false);
// Example:
//   expose_anchors(0.3)
//       pco1881_neck()
//           show_anchors(std=false);
module pco1881_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
    inner_d = 21.74;
    neck_d = 26.19;
    neck_h = 5.00;
    support_d = 33.00;
    support_width = 0.58;
    support_rad = 0.30;
    support_h = 17.00;
    support_ang = 15;
    tamper_ring_d = 28.00;
    tamper_ring_width = 0.30;
    tamper_ring_ang = 45;
    tamper_base_d = 25.71;
    tamper_base_h = 11.20;
    tamper_divot_r = 1.08;
    threadbase_d = 24.20;
    thread_pitch = 2.70;
    thread_angle = 15;
    thread_od = 27.4;
    lip_d = 25.07;
    lip_h = 1.70;
    lip_leadin_r = 0.30;
    lip_recess_d = 24.94;
    lip_recess_h = 1.00;
    lip_roundover_r = 0.58;

    $fn = segs(support_d/2);
    h = support_h+neck_h;
    thread_h = (thread_od-threadbase_d)/2;
    anchors = [
        anchorpt("support-ring", [0,0,neck_h-h/2]),
        anchorpt("tamper-ring", [0,0,h/2-tamper_base_h])
    ];
    attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
        down(h/2) {
            rotate_extrude(convexity=10) {
                polygon(turtle(
                    state=[inner_d/2,0], [
                        "untilx", neck_d/2,
                        "left", 90,
                        "move", neck_h - 1,
                        "arcright", 1, 90,
                        "untilx", support_d/2-support_rad,
                        "arcleft", support_rad, 90,
                        "move", support_width,
                        "arcleft", support_rad, 90-support_ang,
                        "untilx", tamper_base_d/2,
                        "arcright", tamper_divot_r, 180-support_ang*2,
                        "left", 90-support_ang,
                        "untily", h-tamper_base_h,   // Tamper ring holder base.
                        "right", 90,
                        "untilx", tamper_ring_d/2,
                        "left", 90,
                        "move", tamper_ring_width,
                        "left", tamper_ring_ang,
                        "untilx", threadbase_d/2,
                        "right", tamper_ring_ang,
                        "untily", h-lip_h-lip_leadin_r,  // Lip base.
                        "arcright", lip_leadin_r, 90,
                        "untilx", lip_d/2,
                        "left", 90,
                        "untily", h-lip_recess_h,
                        "left", 90,
                        "untilx", lip_recess_d/2,
                        "right", 90,
                        "untily", h-lip_roundover_r,
                        "arcleft", lip_roundover_r, 90,
                        "untilx", inner_d/2
                    ]
                ));
            }
            up(h-lip_h) {
                difference() {
                    thread_helix(
                        base_d=threadbase_d-0.1,
                        pitch=thread_pitch,
                        thread_depth=thread_h+0.1,
                        thread_angle=thread_angle,
                        twist=650,
                        higbee=75,
                        anchor=TOP
                    );
                    zrot_copies(rots=[90,270]) {
                        zrot_copies(rots=[-28,28], r=threadbase_d/2) {
                            prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
                        }
                    }
                }
            }
        }
        children();
    }
}


// Module: pco1881_cap()
// Usage:
//   pco1881_cap(wall, [texture]);
// Description:
//   Creates a basic cap for a PCO1881 threaded beverage bottle.
// Arguments:
//   wall = Wall thickness in mm.
//   texture = The surface texture of the cap.  Valid values are "none", "knurled", or "ribbed".  Default: "none"
//   anchor = Translate so anchor point is at origin (0,0,0).  See [anchor](attachments.scad#anchor).  Default: `CENTER`
//   spin = Rotate this many degrees around the Z axis after anchor.  See [spin](attachments.scad#spin).  Default: `0`
//   orient = Vector to rotate top towards, after spin.  See [orient](attachments.scad#orient).  Default: `UP`
// Extra Anchors:
//   "inside-top" = Centered on the inside top of the cap.
// Examples:
//   pco1881_cap();
//   pco1881_cap(texture="knurled");
//   pco1881_cap(texture="ribbed");
// Example: Standard Anchors
//   pco1881_cap(texture="ribbed") show_anchors(custom=false);
// Example: Custom Named Anchors
//   expose_anchors(0.5)
//       pco1881_cap(texture="ribbed")
//           show_anchors(std=false);
module pco1881_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
    $fn = segs(33/2);
    w = 28.58 + 2*wall;
    h = 11.2 + wall;
    anchors = [
        anchorpt("inside-top", [0,0,-(h/2-wall)])
    ];
    attachable(anchor,spin,orient, d=w, l=h, anchors=anchors) {
        down(h/2) zrot(45) {
            difference() {
                union() {
                    if (texture == "knurled") {
                        knurled_cylinder(d=w, helix=45, l=11.2+wall, anchor=BOTTOM);
                        cyl(d=w-1.5, l=11.2+wall, anchor=BOTTOM);
                    } else if (texture == "ribbed") {
                        zrot_copies(n=30, r=(w-1)/2) {
                            cube([1, 1, 11.2+wall], anchor=BOTTOM);
                        }
                        cyl(d=w-1, l=11.2+wall, anchor=BOTTOM);
                    } else {
                        cyl(d=w, l=11.2+wall, anchor=BOTTOM);
                    }
                }
                up(wall) cyl(d=28.58, h=11.2+wall, anchor=BOTTOM);
            }
            up(wall+2) thread_helix(base_d=25.5, pitch=2.7, thread_depth=1.6, thread_angle=15, twist=650, higbee=45, internal=true, anchor=BOTTOM);
        }
        children();
    }
}



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