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2 changed files with 149 additions and 1 deletions
148
joiners.scad
148
joiners.scad
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@ -1220,4 +1220,152 @@ module rabbit_clip(type, length, width, snap, thickness, depth, compression=0.1
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// Section: Splines
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// Module: hirth()
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// Usage:
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// hirth(n, ir|id=, or|od=, tooth_angle, [cone_angle=], [chamfer=], [rounding=], [base=], [crop=], [anchor=], [spin=], [orient=]
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// Description:
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// Create a Hirth face spline. The Hirth face spline is a joint that locks together two cylinders using radially
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// positioned triangular teeth on the ends of the cylinders. If the joint is held together (e.g. with a screw) then
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// the two parts will rotate (or not) together. The two parts of the regular Hirth spline joint are identical.
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// Each tooth is a triangle that grows larger with radius. You specify a nominal tooth angle; the actual tooth
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// angle will be slightly different.
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// .
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// You can also specify a cone_angle which raises or lowers the angle of the teeth. When you do this you ened to
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// mate splines with opposite angles such as -20 and +20. The splines appear centered at the origin so that two
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// splines will mate if their centers coincide. Therefore `attach(CENTER,CENTER)` will produce two mating splines
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// assuming that they are rotated correctly. The bottom anchors will be at the bottom of the spline base. The top
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// anchors are at an arbitrary location and are not useful.
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// .
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// By default the spline is created as a polygon with `2n` edges and the radius is the outer radius to the unchamfered corners.
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// For large choices of `n` this will produce result that is close to circular. For small `n` the result will be obviously polygonal.
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// If you want a cylindrical result then set `crop=true`, which will intersect an oversized version of the joint with a suitable cylinder.
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// Note that cropping makes the most difference when the tooth count is low.
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// .
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// The teeth are chamfered proportionally based on the `chamfer` argument which specifies the fraction of the teeth tips
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// to remove. The teeth valleys are chamfered by half the specified value to ensure that there is room for the parts
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// to mate. The base is added based on the unchamfered dimensions of the joint, and the "teeth_bot" anchor is located
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// based on the unchamfered dimensions.
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// Named Anchors:
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// "teeth_bot" = center of the joint, aligned with the bottom of the (unchamfered) teeth, pointing DOWN.
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// "mate" = center of the joint, pointing UP, but with the correct spin so that the part will mate with a compatible parent joint.
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// Arguments:
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// n = number of teeth
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// ir/id = inner radius or diameter
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// or/od = outer radius or diameter
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// tooth_angle = nominal tooth angle. Default: 60
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// cone_angle = raise or lower the angle of the teeth in the radial direction. Default: 0
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// chamfer = chamfer teeth by this fraction at tips and half this fraction at valleys. Default: 0
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// roudning = round the teeth by this fraction at the tips, and half this fraction at valleys. Default: 0
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// base = add base of this height to the bottom. Default: 1
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// crop = crop to a cylindrical shape. Default: false
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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// Example: Basic uncropped hirth spline
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// hirth(32,20,50);
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// Example: Raise cone angle
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// hirth(32,20,50,cone_angle=30);
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// Example: Lower cone angle
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// hirth(32,20,50,cone_angle=-30);
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// Example: Adding a large base
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// hirth(20,20,50,base=20);
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// Example: Only 8 teeth, with chamfering
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// hirth(8,20,50,tooth_angle=60,base=10,chamfer=.1);
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// Example: Only 8 teeth, cropped
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// hirth(8,20,50,tooth_angle=60,base=10,chamfer=.1, crop=true);
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// Example: Only 8 teeth, with rounding
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// hirth(8,20,50,tooth_angle=60,base=10,rounding=.1);
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// Example: Only 8 teeth, different tooth angle, cropping with $fn to crop cylinder aligned with teeth
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// hirth(8,20,50,tooth_angle=90,base=10,rounding=.05,crop=true,$fn=48);
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// Example: Two identical parts joined together (with 1 unit offset to reveal the joint line). With odd tooth count you can use the CENTER anchor for the child and the teeth line up correctly.
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// hirth(27,20,50, tooth_angle=60,base=2,chamfer=.05)
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// up(1) attach(CENTER,CENTER)
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// hirth(27,20,50, tooth_angle=60,base=2,chamfer=.05);
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// Example: Two conical parts joined together, with opposite cone angles for a correct joint. With an even tooth count you must use the "mate" anchor for correct alignment of the teeth.
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// hirth(26,20,50, tooth_angle=60,base=2,cone_angle=30,chamfer=.05)
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// up(1) attach(CENTER,"mate")
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// hirth(26,20,50, tooth_angle=60,base=2,cone_angle=-30, chamfer=.05);
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module hirth(n, ir, or, id, od, tooth_angle=60, cone_angle=0, chamfer, rounding, base=1, crop=false, orient,anchor,spin)
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{
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ir = get_radius(r=ir,d=id);
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or = get_radius(r=or,d=od);
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dummy = assert(all_positive([ir]), "ir/id must be a positive value")
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assert(all_positive([or]), "or/od must be a positive value")
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assert(is_int(n) && n>1, "n must be an integer larger than 1")
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assert(ir<or, "inside radius (ir/id) must be smaller than outside radius (or/od)")
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assert(all_positive([tooth_angle]) && tooth_angle<360*(n-1)/2/n, str("tooth angle must be between 0 and ",360*(n-1)/2/n," for spline with ",n," teeth."))
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assert(num_defined([chamfer,rounding]) <=1, "Cannot define both chamfer and rounding")
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assert(is_undef(chamfer) || all_nonnegative([chamfer]) && chamfer<1/2, "chamfer must be a non-negative value smaller than 1/2")
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assert(is_undef(rounding) || all_nonnegative([rounding]) && rounding<1/2, "rounding must be a non-negative value smaller than 1/2")
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assert(all_positive([base]), "base must be a positive value") ;
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tooth_height = sin(180/n) / tan(tooth_angle/2); // Normalized tooth height
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conic_ht = tan(cone_angle); // Normalized height change corresponding to the cone angle
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ridge_angle = atan(tooth_height/2 + conic_ht);
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valley_angle = atan(-tooth_height/2 + conic_ht);
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angle = 180/n; // Half the angle occupied by each tooth going around the circle
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factor = crop ? 3 : 1; // Make it oversized when crop is true
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profile = is_undef(rounding) || rounding==0 ?
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let(
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chamfer=default(chamfer,0),
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vchamf = chamfer*(ridge_angle-valley_angle),
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pts = [
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[-angle*(1-chamfer/2), valley_angle+vchamf/2],
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[-angle*chamfer, ridge_angle-vchamf]
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]
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)
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concat(pts, reverse(xflip(pts)))
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: let( f=echo(dround=rounding),
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vround=rounding*(ridge_angle-valley_angle),
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profpts = [
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[ -angle, valley_angle+vround/2],
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[ -angle*(1-rounding/2), valley_angle+vround/2],
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[ -angle*rounding, ridge_angle-vround],
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[ 0, ridge_angle-vround]
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],
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// Using computed values for the joints lead to round-off error issues
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joints = [(profpts[1]-profpts[0]).x, (profpts[3]-profpts[2]).x],
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segs = max(16,segs(or*rounding)),
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rpts = round_corners(profpts, joint=joints,closed=false,$fn=segs)
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)
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concat(rpts, reverse(xflip(select(rpts,1,-2))));
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// project spherical coordinate point onto cylinder of radius r
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cyl_proj = function (r,theta_phi)
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[for(pt=theta_phi)
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let(xyz = spherical_to_xyz(1,pt[0], 90-pt[1]))
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r * xyz / norm(point2d(xyz))];
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bottom = min([tan(valley_angle)*ir,tan(valley_angle)*or])-base;
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safebottom = min([tan(valley_angle)*ir/factor,tan(valley_angle)*or*factor])-base-(crop?1:0);
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topinner = [for(ang=lerpn(0,360,n,endpoint=false))
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each zrot(ang,cyl_proj(ir/factor,profile))];
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topouter = [for(ang=lerpn(0,360,n,endpoint=false))
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each zrot(ang,cyl_proj(factor*or,profile))];
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botinner = [for(val=topinner) [val.x,val.y,safebottom]];
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botouter = [for(val=topouter) [val.x,val.y,safebottom]];
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vert = [topouter, topinner, botinner, botouter];
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anchors = [
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named_anchor("teeth_bot", [0,0,bottom], DOWN),
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named_anchor("mate", [0,0,0], UP, spin=n%2==0 ? 180/n : 0)
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];
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attachable(anchor=anchor,spin=spin,orient=orient, r=or, h=-2*bottom,anchors=anchors){
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intersection(){
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vnf_polyhedron(vnf_vertex_array(vert, reverse=true, col_wrap=true, row_wrap=true),convexity=min(10,n));
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if (crop)
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zmove(bottom)tube(or=or,ir=ir,height=4*or,anchor=BOT);
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}
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children();
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}
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}
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// vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap
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@ -1,5 +1,5 @@
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/////////////////////////////////////////////////////////////////////
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// LibFile: beziers.scad
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// LibFile: nurbs.scad
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// B-Splines and Non-uniform Rational B-Splines (NURBS) are a way to represent smooth curves and smoothly curving
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// surfaces with a set of control points. The curve or surface is defined by
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// the control points and a set of "knot" points. The NURBS can be "clamped" in which case the curve passes through
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