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Changed order for docs purposes in threading.scad.
Added SPI threading to bottlecaps.scad.
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2 changed files with 696 additions and 483 deletions
215
bottlecaps.scad
215
bottlecaps.scad
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@ -9,7 +9,8 @@
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include <threading.scad>
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include <knurling.scad>
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include <structs.scad>
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include <rounding.scad>
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// Section: PCO-1810 Bottle Threading
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@ -948,4 +949,216 @@ function bottle_adapter_neck_to_neck(
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// Section: SPI Bottle Threading
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// Module: sp_neck()
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// Usage:
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// sp_neck(diam, type, wall|id, [style], [bead], [anchor], [spin], [orient])
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// Description:
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// Make a SPI (Society of Plastics Industry) threaded bottle neck. You must
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// supply the nominal outer diameter of the threads and the thread type, one of
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// 400, 410 and 415. The 400 type neck has 360 degrees of thread, the 410
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// neck has 540 degrees of thread, and the 415 neck has 720 degrees of thread.
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// You can also choose between the L style thread, which is symmetric and
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// the M style thread, which is an asymmetric buttress thread. You can
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// specify the wall thickness (measured from the base of the threads) or
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// the inner diameter, and you can specify an optional bead at the base of the threads.
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// Arguments:
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// diam = nominal outer diameter of threads
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// type = thread type, one of 400, 410 and 415
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// wall = wall thickness
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// ---
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// id = inner diameter
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// style = Either "L" or "M" to specify the thread style. Default: "L"
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// bead = if true apply a bad to the neck. Default: false
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
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// Examples:
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// sp_neck(48,400,2);
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// sp_neck(48,400,2,bead=true);
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// sp_neck(22,410,2);
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// sp_neck(22,410,2,bead=true);
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// sp_neck(28,415,id=20,style="M");
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// sp_neck(13,415,wall=1,style="M",bead=true);
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// Thread specs from https://www.isbt.com/threadspecs-downloads.asp
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_sp_specs = [
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[400, //diam T I H S tpi
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[[ 18, [ 17.68, 8.26, 9.42, 0.94, 8]],
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[ 20, [ 19.69, 10.26, 9.42, 0.94, 8]],
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[ 22, [ 21.69, 12.27, 9.42, 0.94, 8]],
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[ 24, [ 23.67, 13.11, 10.16, 1.17, 8]],
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[ 28, [ 27.38, 15.60, 10.16, 1.17, 6]],
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[ 30, [ 28.37, 16.59, 10.24, 1.17, 6]],
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[ 33, [ 31.83, 20.09, 10.24, 1.17, 6]],
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[ 35, [ 34.34, 22.23, 10.24, 1.17, 6]],
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[ 38, [ 37.19, 25.07, 10.24, 1.17, 6]],
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[ 40, [ 39.75, 27.71, 10.24, 1.17, 6]],
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[ 43, [ 41.63, 29.59, 10.24, 1.17, 6]],
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[ 45, [ 43.82, 31.78, 10.24, 1.17, 6]],
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[ 48, [ 47.12, 35.08, 10.24, 1.17, 6]],
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[ 51, [ 49.56, 37.57, 10.36, 1.17, 6]],
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[ 53, [ 52.07, 40.08, 10.36, 1.17, 6]],
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[ 58, [ 56.06, 44.07, 10.36, 1.17, 6]],
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[ 60, [ 59.06, 47.07, 10.36, 1.17, 6]],
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[ 63, [ 62.08, 50.09, 10.36, 1.17, 6]],
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[ 66, [ 65.07, 53.09, 10.36, 1.17, 6]],
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[ 70, [ 69.06, 57.07, 10.36, 1.17, 6]],
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[ 75, [ 73.56, 61.57, 10.36, 1.17, 6]],
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[ 77, [ 76.66, 64.67, 12.37, 1.52, 6]],
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[ 83, [ 82.58, 69.93, 12.37, 1.52, 5]],
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[ 89, [ 88.75, 74.12, 13.59, 1.52, 5]],
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[100, [ 99.57, 84.94, 15.16, 1.52, 5]],
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[110, [109.58, 94.92, 15.16, 1.52, 5]],
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[120, [119.56,104.93, 17.40, 1.52, 5]],
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]],
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[410, //diam T I H S tpi L W
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[[ 18, [ 17.68, 8.26, 13.28, 0.94, 8, 9.17, 2.13]],
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[ 20, [ 19.59, 10.26, 14.07, 0.94, 8, 9.17, 2.13]],
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[ 22, [ 21.69, 12.27, 14.86, 0.94, 8, 9.55, 2.13]],
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[ 24, [ 23.67, 13.11, 16.41, 1.17, 8, 11.10, 2.13]],
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[ 28, [ 27.38, 15.60, 17.98, 1.17, 6, 11.76, 2.39]],
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]],
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[415, //diam T I H S tpi L W
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[[ 13, [ 12.90, 5.54, 11.48, 0.94,12, 7.77, 1.14]],
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[ 15, [ 14.61, 6.55, 14.15, 0.94,12, 8.84, 1.14]],
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[ 18, [ 17.68, 8.26, 15.67, 0.94, 8, 10.90, 2.13]],
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[ 20, [ 19.69, 10.26, 18.85, 0.94, 8, 11.58, 2.13]],
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[ 22, [ 21.69, 12.27, 21.26, 0.94, 8, 13.87, 2.13]],
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[ 24, [ 23.67, 13.11, 24.31, 1.17, 8, 14.25, 2.13]],
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[ 28, [ 27.38, 15.60, 27.48, 1.17, 6, 16.64, 2.39]],
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[ 33, [ 31.83, 20.09, 32.36, 1.17, 6, 19.61, 2.39]],
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]]
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];
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_sp_twist = [ [400, 360],
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[410, 540],
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[415, 720]
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];
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// profile data: tpi, total width, depth,
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_sp_thread_width= [
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[5, 3.05],
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[6, 2.39],
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[8, 2.13],
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[12, 1.14], // But note style M is different
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];
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function _sp_thread_profile(tpi, a, S, style) =
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let(
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pitch = 1/tpi*INCH,
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cL = a*(1-1/sqrt(3)),
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cM = (1-tan(10))*a/2,
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// SP specified roundings for the thread profile have special case for tpi=12
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roundings = style=="L" && tpi < 12 ? 0.5
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: style=="M" && tpi < 12 ? [0.25, 0.25, 0.75, 0.75]
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: style=="L" ? [0.38, 0.13, 0.13, 0.38]
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: /* style=="M" */ [0.25, 0.25, 0.2, 0.5],
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path = style=="L"
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? round_corners([[-1/2*pitch,-a/2],
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[-a/2,-a/2],
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[-cL/2,0],
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[cL/2,0],
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[a/2,-a/2],
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[1/2*pitch,-a/2]], radius=roundings, closed=false,$fn=24)
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: round_corners(
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[[-1/2*pitch,-a/2],
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[-a/2, -a/2],
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[-cM, 0],
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[0,0],
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[a/2,-a/2],
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[1/2*pitch,-a/2]], radius=roundings, closed=false, $fn=24)
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)
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// Shift so that the profile is S mm from the right end to create proper length S top gap
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select(right(-a/2+1/2-S,p=path),1,-2)/pitch;
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function sp_neck(diam,type,wall,id,style="L",bead=false, anchor, spin, orient) = no_function("sp_neck");
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module sp_neck(diam,type,wall,id,style="L",bead=false, anchor, spin, orient)
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{
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assert(num_defined([wall,id])==1, "Must define exactly one of wall and id");
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table = struct_val(_sp_specs,type);
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dum1=assert(is_def(table),"Unknown SP closure type. Type must be one of 400, 410, or 415");
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entry = struct_val(table, diam);
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dum2=assert(is_def(entry), str("Unknown closure nominal diameter. Allowed diameters for SP",type,": ",struct_keys(table)))
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assert(style=="L" || style=="M", "style must be \"L\" or \"M\"");
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T = entry[0];
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I = entry[1];
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H = entry[2];
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S = entry[3];
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tpi = entry[4];
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a = (style=="M" && tpi==12) ? 1.3 : struct_val(_sp_thread_width,tpi);
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twist = struct_val(_sp_twist, type);
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profile = _sp_thread_profile(tpi,a,S,style);
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depth = a/2;
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higlen = 2*a;
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higang = higlen / ((T-2*depth)*PI) * 360;
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beadmax = type==400 ? (T/2-depth)+depth*1.25
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: diam <=15 ? (T-.15)/2 : (T-.05)/2;
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W = type==400 ? a*1.5 // arbitrary decision for type 400
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: entry[6]; // specified width for 410 and 415
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beadpts = [
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[0,-W/2],
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each arc(16, points = [[T/2-depth, -W/2],
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[beadmax, 0],
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[T/2-depth, W/2]]),
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[0,W/2]
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];
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isect400 = [for(seg=pair(beadpts)) let(segisect = line_segment_intersection([[T/2,0],[T/2,1]] , seg)) if (is_def(segisect)) segisect.y];
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extra_bot = type==400 && bead ? -min(subindex(beadpts,1))+max(isect400) : 0;
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bead_shift = type==400 ? H+max(isect400) : entry[5]+W/2; // entry[5] is L
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attachable(anchor,spin,orient,r=bead ? beadmax : T/2, l=H+extra_bot){
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up((H+extra_bot)/2){
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difference(){
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union(){
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thread_helix(d=T-.01, profile=profile, pitch = INCH/tpi, twist=twist+2*higang, higbee=higlen, anchor=TOP);
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cylinder(d=T-depth*2,l=H,anchor=TOP);
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if (bead)
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down(bead_shift)
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rotate_extrude()
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polygon(beadpts);
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}
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up(.5)cyl(d=is_def(id) ? id : T-a-2*wall, l=H-extra_bot+1, anchor=TOP);
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}
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}
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children();
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}
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}
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// Function: sp_diameter()
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// Usage:
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// true_diam = sp_diameter(diam,type)
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// Description:
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// Returns the actual base diameter (root of the threads) for a SPI plastic bottle neck given the nominal diameter and type number (400, 410, 415).
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function sp_diameter(diam,type) =
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let(
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table = struct_val(_sp_specs,type)
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)
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assert(is_def(table),"Unknown SP closure type. Type must be one of 400, 410, or 415")
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let(
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entry = struct_val(table, diam)
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)
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assert(is_def(entry), str("Unknown closure nominal diameter. Allowed diameters for SP",type,": ",struct_keys(table)))
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entry[0];
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// vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap
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964
threading.scad
964
threading.scad
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