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Changed order for docs purposes in threading.scad.

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Added SPI threading to bottlecaps.scad.
This commit is contained in:
Adrian Mariano 2021-08-24 18:00:36 -04:00
parent 6da612f7e6
commit 3c3e911db9
2 changed files with 696 additions and 483 deletions
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215
bottlecaps.scad
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@ -9,7 +9,8 @@
include <threading.scad> include <threading.scad>
include <knurling.scad> include <knurling.scad>
include <structs.scad>
include <rounding.scad>
// Section: PCO-1810 Bottle Threading // Section: PCO-1810 Bottle Threading
@ -948,4 +949,216 @@ function bottle_adapter_neck_to_neck(
// Section: SPI Bottle Threading
// Module: sp_neck()
// Usage:
// sp_neck(diam, type, wall|id, [style], [bead], [anchor], [spin], [orient])
// Description:
// Make a SPI (Society of Plastics Industry) threaded bottle neck. You must
// supply the nominal outer diameter of the threads and the thread type, one of
// 400, 410 and 415. The 400 type neck has 360 degrees of thread, the 410
// neck has 540 degrees of thread, and the 415 neck has 720 degrees of thread.
// You can also choose between the L style thread, which is symmetric and
// the M style thread, which is an asymmetric buttress thread. You can
// specify the wall thickness (measured from the base of the threads) or
// the inner diameter, and you can specify an optional bead at the base of the threads.
// Arguments:
// diam = nominal outer diameter of threads
// type = thread type, one of 400, 410 and 415
// wall = wall thickness
// ---
// id = inner diameter
// style = Either "L" or "M" to specify the thread style. Default: "L"
// bead = if true apply a bad to the neck. Default: false
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
// Examples:
// sp_neck(48,400,2);
// sp_neck(48,400,2,bead=true);
// sp_neck(22,410,2);
// sp_neck(22,410,2,bead=true);
// sp_neck(28,415,id=20,style="M");
// sp_neck(13,415,wall=1,style="M",bead=true);
// Thread specs from https://www.isbt.com/threadspecs-downloads.asp
_sp_specs = [
[400, //diam T I H S tpi
[[ 18, [ 17.68, 8.26, 9.42, 0.94, 8]],
[ 20, [ 19.69, 10.26, 9.42, 0.94, 8]],
[ 22, [ 21.69, 12.27, 9.42, 0.94, 8]],
[ 24, [ 23.67, 13.11, 10.16, 1.17, 8]],
[ 28, [ 27.38, 15.60, 10.16, 1.17, 6]],
[ 30, [ 28.37, 16.59, 10.24, 1.17, 6]],
[ 33, [ 31.83, 20.09, 10.24, 1.17, 6]],
[ 35, [ 34.34, 22.23, 10.24, 1.17, 6]],
[ 38, [ 37.19, 25.07, 10.24, 1.17, 6]],
[ 40, [ 39.75, 27.71, 10.24, 1.17, 6]],
[ 43, [ 41.63, 29.59, 10.24, 1.17, 6]],
[ 45, [ 43.82, 31.78, 10.24, 1.17, 6]],
[ 48, [ 47.12, 35.08, 10.24, 1.17, 6]],
[ 51, [ 49.56, 37.57, 10.36, 1.17, 6]],
[ 53, [ 52.07, 40.08, 10.36, 1.17, 6]],
[ 58, [ 56.06, 44.07, 10.36, 1.17, 6]],
[ 60, [ 59.06, 47.07, 10.36, 1.17, 6]],
[ 63, [ 62.08, 50.09, 10.36, 1.17, 6]],
[ 66, [ 65.07, 53.09, 10.36, 1.17, 6]],
[ 70, [ 69.06, 57.07, 10.36, 1.17, 6]],
[ 75, [ 73.56, 61.57, 10.36, 1.17, 6]],
[ 77, [ 76.66, 64.67, 12.37, 1.52, 6]],
[ 83, [ 82.58, 69.93, 12.37, 1.52, 5]],
[ 89, [ 88.75, 74.12, 13.59, 1.52, 5]],
[100, [ 99.57, 84.94, 15.16, 1.52, 5]],
[110, [109.58, 94.92, 15.16, 1.52, 5]],
[120, [119.56,104.93, 17.40, 1.52, 5]],
]],
[410, //diam T I H S tpi L W
[[ 18, [ 17.68, 8.26, 13.28, 0.94, 8, 9.17, 2.13]],
[ 20, [ 19.59, 10.26, 14.07, 0.94, 8, 9.17, 2.13]],
[ 22, [ 21.69, 12.27, 14.86, 0.94, 8, 9.55, 2.13]],
[ 24, [ 23.67, 13.11, 16.41, 1.17, 8, 11.10, 2.13]],
[ 28, [ 27.38, 15.60, 17.98, 1.17, 6, 11.76, 2.39]],
]],
[415, //diam T I H S tpi L W
[[ 13, [ 12.90, 5.54, 11.48, 0.94,12, 7.77, 1.14]],
[ 15, [ 14.61, 6.55, 14.15, 0.94,12, 8.84, 1.14]],
[ 18, [ 17.68, 8.26, 15.67, 0.94, 8, 10.90, 2.13]],
[ 20, [ 19.69, 10.26, 18.85, 0.94, 8, 11.58, 2.13]],
[ 22, [ 21.69, 12.27, 21.26, 0.94, 8, 13.87, 2.13]],
[ 24, [ 23.67, 13.11, 24.31, 1.17, 8, 14.25, 2.13]],
[ 28, [ 27.38, 15.60, 27.48, 1.17, 6, 16.64, 2.39]],
[ 33, [ 31.83, 20.09, 32.36, 1.17, 6, 19.61, 2.39]],
]]
];
_sp_twist = [ [400, 360],
[410, 540],
[415, 720]
];
// profile data: tpi, total width, depth,
_sp_thread_width= [
[5, 3.05],
[6, 2.39],
[8, 2.13],
[12, 1.14], // But note style M is different
];
function _sp_thread_profile(tpi, a, S, style) =
let(
pitch = 1/tpi*INCH,
cL = a*(1-1/sqrt(3)),
cM = (1-tan(10))*a/2,
// SP specified roundings for the thread profile have special case for tpi=12
roundings = style=="L" && tpi < 12 ? 0.5
: style=="M" && tpi < 12 ? [0.25, 0.25, 0.75, 0.75]
: style=="L" ? [0.38, 0.13, 0.13, 0.38]
: /* style=="M" */ [0.25, 0.25, 0.2, 0.5],
path = style=="L"
? round_corners([[-1/2*pitch,-a/2],
[-a/2,-a/2],
[-cL/2,0],
[cL/2,0],
[a/2,-a/2],
[1/2*pitch,-a/2]], radius=roundings, closed=false,$fn=24)
: round_corners(
[[-1/2*pitch,-a/2],
[-a/2, -a/2],
[-cM, 0],
[0,0],
[a/2,-a/2],
[1/2*pitch,-a/2]], radius=roundings, closed=false, $fn=24)
)
// Shift so that the profile is S mm from the right end to create proper length S top gap
select(right(-a/2+1/2-S,p=path),1,-2)/pitch;
function sp_neck(diam,type,wall,id,style="L",bead=false, anchor, spin, orient) = no_function("sp_neck");
module sp_neck(diam,type,wall,id,style="L",bead=false, anchor, spin, orient)
{
assert(num_defined([wall,id])==1, "Must define exactly one of wall and id");
table = struct_val(_sp_specs,type);
dum1=assert(is_def(table),"Unknown SP closure type. Type must be one of 400, 410, or 415");
entry = struct_val(table, diam);
dum2=assert(is_def(entry), str("Unknown closure nominal diameter. Allowed diameters for SP",type,": ",struct_keys(table)))
assert(style=="L" || style=="M", "style must be \"L\" or \"M\"");
T = entry[0];
I = entry[1];
H = entry[2];
S = entry[3];
tpi = entry[4];
a = (style=="M" && tpi==12) ? 1.3 : struct_val(_sp_thread_width,tpi);
twist = struct_val(_sp_twist, type);
profile = _sp_thread_profile(tpi,a,S,style);
depth = a/2;
higlen = 2*a;
higang = higlen / ((T-2*depth)*PI) * 360;
beadmax = type==400 ? (T/2-depth)+depth*1.25
: diam <=15 ? (T-.15)/2 : (T-.05)/2;
W = type==400 ? a*1.5 // arbitrary decision for type 400
: entry[6]; // specified width for 410 and 415
beadpts = [
[0,-W/2],
each arc(16, points = [[T/2-depth, -W/2],
[beadmax, 0],
[T/2-depth, W/2]]),
[0,W/2]
];
isect400 = [for(seg=pair(beadpts)) let(segisect = line_segment_intersection([[T/2,0],[T/2,1]] , seg)) if (is_def(segisect)) segisect.y];
extra_bot = type==400 && bead ? -min(subindex(beadpts,1))+max(isect400) : 0;
bead_shift = type==400 ? H+max(isect400) : entry[5]+W/2; // entry[5] is L
attachable(anchor,spin,orient,r=bead ? beadmax : T/2, l=H+extra_bot){
up((H+extra_bot)/2){
difference(){
union(){
thread_helix(d=T-.01, profile=profile, pitch = INCH/tpi, twist=twist+2*higang, higbee=higlen, anchor=TOP);
cylinder(d=T-depth*2,l=H,anchor=TOP);
if (bead)
down(bead_shift)
rotate_extrude()
polygon(beadpts);
}
up(.5)cyl(d=is_def(id) ? id : T-a-2*wall, l=H-extra_bot+1, anchor=TOP);
}
}
children();
}
}
// Function: sp_diameter()
// Usage:
// true_diam = sp_diameter(diam,type)
// Description:
// Returns the actual base diameter (root of the threads) for a SPI plastic bottle neck given the nominal diameter and type number (400, 410, 415).
function sp_diameter(diam,type) =
let(
table = struct_val(_sp_specs,type)
)
assert(is_def(table),"Unknown SP closure type. Type must be one of 400, 410, or 415")
let(
entry = struct_val(table, diam)
)
assert(is_def(entry), str("Unknown closure nominal diameter. Allowed diameters for SP",type,": ",struct_keys(table)))
entry[0];
// vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap // vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap

964
threading.scad
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