Torx sizing tweaks.

This commit is contained in:
Garth Minette 2022-07-28 23:49:24 -07:00
parent 60b84331e9
commit 4aee209114
3 changed files with 64 additions and 161 deletions

View file

@ -143,8 +143,8 @@ function phillips_diam(size, depth) =
// Examples:
// torx_mask(size=30, l=10, $fa=1, $fs=1);
module torx_mask(size, l=5, center, anchor, spin=0, orient=UP) {
anchor = get_anchor(anchor, center, BOT, BOT);
od = torx_diam(size);
anchor = get_anchor(anchor, center, BOT, BOT);
attachable(anchor,spin,orient, d=od, l=l) {
linear_extrude(height=l, convexity=4, center=true) {
torx_mask2d(size);
@ -165,10 +165,11 @@ module torx_mask(size, l=5, center, anchor, spin=0, orient=UP) {
// torx_mask2d(size=30, $fa=1, $fs=1);
module torx_mask2d(size) {
no_children($children);
od = torx_diam(size);
id = _torx_inner_diam(size);
tip = _torx_tip_radius(size);
rounding = _torx_rounding_radius(size);
info = torx_info(size);
od = info[0];
id = info[1];
tip = info[3];
rounding = info[4];
base = od - 2*tip;
$fn = quantup(segs(od/2),12);
difference() {
@ -195,57 +196,62 @@ module torx_mask2d(size) {
}
// Function: torx_info()
// Usage:
// info = torx_info(size);
// Description:
// Get the typical dimensional info for a given Torx size.
// Returns a list containing, in order:
// - Outer Diameter
// - Inner Diameter
// - Drive Hole Depth
// - External Tip Rounding Radius
// - Inner Rounding Radius
// Arguments:
// size = Torx size.
function torx_info(size) =
let(
info_arr = [
//T# OD ID H Re Ri
[ 1, [ 0.90, 0.65, 1.19, 0.059, 0.201]],
[ 2, [ 1.00, 0.73, 1.70, 0.069, 0.224]],
[ 3, [ 1.20, 0.87, 1.70, 0.081, 0.266]],
[ 4, [ 1.35, 0.98, 1.70, 0.090, 0.308]],
[ 5, [ 1.48, 1.08, 1.70, 0.109, 0.330]],
[ 6, [ 1.75, 1.27, 1.87, 0.132, 0.383]],
[ 7, [ 2.08, 1.50, 3.10, 0.161, 0.446]],
[ 8, [ 2.40, 1.75, 3.10, 0.190, 0.510]],
[ 9, [ 2.58, 1.87, 3.35, 0.207, 0.554]],
[ 10, [ 2.80, 2.05, 3.61, 0.229, 0.598]],
[ 15, [ 3.35, 2.40, 3.86, 0.267, 0.716]],
[ 20, [ 3.95, 2.85, 4.12, 0.305, 0.859]],
[ 25, [ 4.50, 3.25, 4.50, 0.375, 0.920]],
[ 27, [ 5.07, 3.65, 4.75, 0.390, 1.108]],
[ 30, [ 5.60, 4.05, 5.00, 0.451, 1.194]],
[ 40, [ 6.75, 4.85, 5.64, 0.546, 1.428]],
[ 45, [ 7.93, 5.64, 6.27, 0.574, 1.796]],
[ 50, [ 8.95, 6.45, 6.53, 0.775, 1.816]],
[ 55, [ 11.35, 8.05, 6.78, 0.867, 2.667]],
[ 60, [ 13.45, 9.60, 8.22, 1.067, 2.883]],
[ 70, [ 15.70, 11.20, 9.01, 1.194, 3.477]],
[ 80, [ 17.75, 12.80, 9.95, 1.526, 3.627]],
[ 90, [ 20.20, 14.40, 10.61, 1.530, 4.468]],
[100, [ 22.40, 16.00, 11.40, 1.720, 4.925]],
],
found = [for(info=info_arr) if(info[0]==size) info[1]]
)
assert(found, "Unsupported Torx size.")
found[0];
// Function: torx_diam()
// Usage:
// diam = torx_diam(size);
// Description: Get the typical outer diameter of Torx profile.
// Arguments:
// size = Torx size.
function torx_diam(size) = lookup(size, [
[ 6, 1.75],
[ 8, 2.40],
[ 10, 2.80],
[ 15, 3.35],
[ 20, 3.95],
[ 25, 4.50],
[ 30, 5.60],
[ 40, 6.75],
[ 45, 7.93],
[ 50, 8.95],
[ 55, 11.35],
[ 60, 13.45],
[ 70, 15.70],
[ 80, 17.75],
[ 90, 20.20],
[100, 22.40]
]);
function torx_diam(size) = torx_info(size)[0];
/// Internal Function: torx_inner_diam()
/// Usage:
/// diam = torx_inner_diam(size);
/// Description: Get typical inner diameter of Torx profile.
/// Arguments:
/// size = Torx size.
function _torx_inner_diam(size) = lookup(size, [
[ 6, 1.27],
[ 8, 1.75],
[ 10, 2.05],
[ 15, 2.40],
[ 20, 2.85],
[ 25, 3.25],
[ 30, 4.05],
[ 40, 4.85],
[ 45, 5.64],
[ 50, 6.45],
[ 55, 8.05],
[ 60, 9.60],
[ 70, 11.20],
[ 80, 12.80],
[ 90, 14.40],
[100, 16.00]
]);
// Function: torx_depth()
// Usage:
@ -253,77 +259,7 @@ function _torx_inner_diam(size) = lookup(size, [
// Description: Gets typical drive hole depth.
// Arguments:
// size = Torx size.
function torx_depth(size) = lookup(size, [
[ 6, 1.82],
[ 8, 3.05],
[ 10, 3.56],
[ 15, 3.81],
[ 20, 4.07],
[ 25, 4.45],
[ 30, 4.95],
[ 40, 5.59],
[ 45, 6.22],
[ 50, 6.48],
[ 55, 6.73],
[ 60, 8.17],
[ 70, 8.96],
[ 80, 9.90],
[ 90, 10.56],
[100, 11.35]
]);
/// Internal Function: torx_tip_radius()
/// Usage:
/// rad = torx_tip_radius(size);
/// Description: Gets minor rounding radius of Torx profile.
/// Arguments:
/// size = Torx size.
function _torx_tip_radius(size) = lookup(size, [
[ 6, 0.132],
[ 8, 0.190],
[ 10, 0.229],
[ 15, 0.267],
[ 20, 0.305],
[ 25, 0.375],
[ 30, 0.451],
[ 40, 0.546],
[ 45, 0.574],
[ 50, 0.775],
[ 55, 0.867],
[ 60, 1.067],
[ 70, 1.194],
[ 80, 1.526],
[ 90, 1.530],
[100, 1.720]
]);
/// Internal Function: torx_rounding_radius()
/// Usage:
/// rad = torx_rounding_radius(size);
/// Description: Gets major rounding radius of Torx profile.
/// Arguments:
/// size = Torx size.
function _torx_rounding_radius(size) = lookup(size, [
[ 6, 0.383],
[ 8, 0.510],
[ 10, 0.598],
[ 15, 0.716],
[ 20, 0.859],
[ 25, 0.920],
[ 30, 1.194],
[ 40, 1.428],
[ 45, 1.796],
[ 50, 1.816],
[ 55, 2.667],
[ 60, 2.883],
[ 70, 3.477],
[ 80, 3.627],
[ 90, 4.468],
[100, 4.925]
]);
function torx_depth(size) = torx_info(size)[2];

View file

@ -53,8 +53,8 @@ test_arc();
module test_dashed_stroke() {
segs = dashed_stroke([[0,0],[10,0]], dashpat=[3,2], closed=false);
assert_equal(segs,[[[0,0],[3,0]], [[5,0],[8,0]]]);
segs = dashed_stroke([[0,0],[15,0]], dashpat=[3,2], closed=false);
assert_approx(segs,[[[0,0],[2.5,0]],[[4+1/6,0],[6+2/3,0]],[[8+1/3,0],[10+5/6,0]],[[12.5,0],[15,0]]]);
}
test_dashed_stroke();

View file

@ -13,49 +13,16 @@ module test_torx_diam() {
test_torx_diam();
module test_torx_inner_diam() {
assert_approx(_torx_inner_diam(10), 2.05);
assert_approx(_torx_inner_diam(15), 2.40);
assert_approx(_torx_inner_diam(20), 2.85);
assert_approx(_torx_inner_diam(25), 3.25);
assert_approx(_torx_inner_diam(30), 4.05);
assert_approx(_torx_inner_diam(40), 4.85);
}
test_torx_inner_diam();
module test_torx_depth() {
assert_approx(torx_depth(10), 3.56);
assert_approx(torx_depth(15), 3.81);
assert_approx(torx_depth(20), 4.07);
assert_approx(torx_depth(25), 4.45);
assert_approx(torx_depth(30), 4.95);
assert_approx(torx_depth(40), 5.59);
assert_approx(torx_depth(10), 3.61);
assert_approx(torx_depth(15), 3.86);
assert_approx(torx_depth(20), 4.12);
assert_approx(torx_depth(25), 4.50);
assert_approx(torx_depth(30), 5,00);
assert_approx(torx_depth(40), 5.64);
}
test_torx_depth();
module test_torx_tip_radius() {
assert_approx(_torx_tip_radius(10), 0.229);
assert_approx(_torx_tip_radius(15), 0.267);
assert_approx(_torx_tip_radius(20), 0.305);
assert_approx(_torx_tip_radius(25), 0.375);
assert_approx(_torx_tip_radius(30), 0.451);
assert_approx(_torx_tip_radius(40), 0.546);
}
test_torx_tip_radius();
module test_torx_rounding_radius() {
assert_approx(_torx_rounding_radius(10), 0.598);
assert_approx(_torx_rounding_radius(15), 0.716);
assert_approx(_torx_rounding_radius(20), 0.859);
assert_approx(_torx_rounding_radius(25), 0.920);
assert_approx(_torx_rounding_radius(30), 1.194);
assert_approx(_torx_rounding_radius(40), 1.428);
}
test_torx_rounding_radius();
// vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap