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walls.scad docs cleanup.
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392
walls.scad
392
walls.scad
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@ -12,44 +12,71 @@
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// Section: Walls
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// Module: narrowing_strut()
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//
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// Description:
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// Makes a rectangular strut with the top side narrowing in a triangle.
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// The shape created may be likened to an extruded home plate from baseball.
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// This is useful for constructing parts that minimize the need to support
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// overhangs.
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// Module: sparse_wall()
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//
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// Usage:
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// narrowing_strut(w, l, wall, [ang]);
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// sparse_wall(h, l, thick, [maxang=], [strut=], [max_bridge=]) [ATTACHMENTS];
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//
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// Topics: FDM Optimized, Walls
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//
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// Description:
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// Makes an open rectangular strut with X-shaped cross-bracing, designed to reduce
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// the need for support material in 3D printing.
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//
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// Arguments:
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// w = Width (thickness) of the strut.
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// l = Length of the strut.
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// wall = height of rectangular portion of the strut.
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// ang = angle that the trianglar side will converge at.
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// h = height of strut wall.
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// l = length of strut wall.
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// thick = thickness of strut wall.
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// ---
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// maxang = maximum overhang angle of cross-braces.
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// strut = the width of the cross-braces.
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// max_bridge = maximum bridging distance between cross-braces.
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// Example:
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// narrowing_strut(w=10, l=100, wall=5, ang=30);
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module narrowing_strut(w=10, l=100, wall=5, ang=30, anchor=BOTTOM, spin=0, orient=UP)
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// See Also: corrugated_wall(), thinning_wall()
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//
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// Example: Typical Shape
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// sparse_wall(h=40, l=100, thick=3);
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// Example: Thinner Strut
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// sparse_wall(h=40, l=100, thick=3, strut=2);
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// Example: Larger maxang
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// sparse_wall(h=40, l=100, thick=3, strut=2, maxang=45);
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// Example: Longer max_bridge
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// sparse_wall(h=40, l=100, thick=3, strut=2, maxang=45, max_bridge=30);
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module sparse_wall(h=50, l=100, thick=4, maxang=30, strut=5, max_bridge=20, anchor=CENTER, spin=0, orient=UP)
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{
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h = wall + w/2/tan(ang);
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size = [w, l, h];
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zoff = h/2 - strut/2;
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yoff = l/2 - strut/2;
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maxhyp = 1.5 * (max_bridge+strut)/2 / sin(maxang);
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maxz = 2 * maxhyp * cos(maxang);
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zreps = ceil(2*zoff/maxz);
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zstep = 2*zoff / zreps;
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hyp = zstep/2 / cos(maxang);
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maxy = min(2 * hyp * sin(maxang), max_bridge+strut);
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yreps = ceil(2*yoff/maxy);
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ystep = 2*yoff / yreps;
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ang = atan(ystep/zstep);
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len = zstep / cos(ang);
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size = [thick, l, h];
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attachable(anchor,spin,orient, size=size) {
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xrot(90)
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fwd(h/2) {
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linear_extrude(height=l, center=true, slices=2) {
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back(wall/2) square([w, wall], center=true);
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back(wall-0.001) {
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yscale(1/tan(ang)) {
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difference() {
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zrot(45) square(w/sqrt(2), center=true);
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fwd(w/2) square(w, center=true);
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}
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}
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yrot(90)
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linear_extrude(height=thick, convexity=4*yreps, center=true) {
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difference() {
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square([h, l], center=true);
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square([h-2*strut, l-2*strut], center=true);
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}
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ycopies(ystep, n=yreps) {
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xcopies(zstep, n=zreps) {
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skew(syx=tan(-ang)) square([(h-strut)/zreps, strut], center=true);
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skew(syx=tan( ang)) square([(h-strut)/zreps, strut], center=true);
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}
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}
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}
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@ -58,27 +85,90 @@ module narrowing_strut(w=10, l=100, wall=5, ang=30, anchor=BOTTOM, spin=0, orien
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}
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// Module: corrugated_wall()
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//
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// Usage:
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// corrugated_wall(h, l, thick, [strut=], [wall=]) [ATTACHMENTS];
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//
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// Topics: FDM Optimized, Walls
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//
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// Description:
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// Makes a corrugated wall which relieves contraction stress while still
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// providing support strength. Designed with 3D printing in mind.
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//
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// Arguments:
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// h = height of strut wall.
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// l = length of strut wall.
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// thick = thickness of strut wall.
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// ---
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// strut = the width of the cross-braces.
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// wall = thickness of corrugations.
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// See Also: sparse_wall(), thinning_wall()
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//
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// Example: Typical Shape
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// corrugated_wall(h=50, l=100);
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// Example: Wider Strut
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// corrugated_wall(h=50, l=100, strut=8);
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// Example: Thicker Wall
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// corrugated_wall(h=50, l=100, strut=8, wall=3);
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module corrugated_wall(h=50, l=100, thick=5, strut=5, wall=2, anchor=CENTER, spin=0, orient=UP)
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{
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amplitude = (thick - wall) / 2;
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period = min(15, thick * 2);
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steps = quantup(segs(thick/2),4);
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step = period/steps;
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il = l - 2*strut + 2*step;
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size = [thick, l, h];
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attachable(anchor,spin,orient, size=size) {
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union() {
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linear_extrude(height=h-2*strut+0.1, slices=2, convexity=ceil(2*il/period), center=true) {
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polygon(
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points=concat(
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[for (y=[-il/2:step:il/2]) [amplitude*sin(y/period*360)-wall/2, y] ],
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[for (y=[il/2:-step:-il/2]) [amplitude*sin(y/period*360)+wall/2, y] ]
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)
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);
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}
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difference() {
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cube([thick, l, h], center=true);
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cube([thick+0.5, l-2*strut, h-2*strut], center=true);
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}
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}
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children();
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}
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}
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// Module: thinning_wall()
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//
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// Usage:
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// thinning_wall(h, l, thick, [ang=], [braces=], [strut=], [wall=]) [ATTACHMENTS];
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//
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// Topics: FDM Optimized, Walls
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//
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// Description:
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// Makes a rectangular wall which thins to a smaller width in the center,
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// with angled supports to prevent critical overhangs.
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//
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// Usage:
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// thinning_wall(h, l, thick, [ang], [strut], [wall]);
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//
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// Arguments:
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// h = Height of wall.
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// l = Length of wall. If given as a vector of two numbers, specifies bottom and top lengths, respectively.
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// thick = Thickness of wall.
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// wall = The thickness of the thinned portion of the wall. Default: `thick/2`
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// ---
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// ang = Maximum overhang angle of diagonal brace.
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// braces = If true, adds diagonal crossbraces for strength.
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// strut = The width of the borders and diagonal braces. Default: `thick/2`
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// wall = The thickness of the thinned portion of the wall. Default: `thick/2`
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// See Also: sparse_wall(), corrugated_wall(), thinning_triangle()
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//
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// Example: Typical Shape
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// thinning_wall(h=50, l=80, thick=4);
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// Example: Trapezoidal
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@ -238,17 +328,20 @@ module thinning_wall(h=50, l=100, thick=5, ang=30, braces=false, strut, wall, an
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// Module: thinning_triangle()
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//
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// Usage:
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// thinning_triangle(h, l, thick, [ang=], [strut=], [wall=], [diagonly=], [center=]) [ATTACHMENTS];
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//
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// Topics: FDM Optimized, Walls
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//
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// Description:
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// Makes a triangular wall with thick edges, which thins to a smaller width in
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// the center, with angled supports to prevent critical overhangs.
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//
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// Usage:
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// thinning_triangle(h, l, thick, [ang], [strut], [wall], [diagonly], [center]);
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//
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// Arguments:
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// h = height of wall.
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// l = length of wall.
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// thick = thickness of wall.
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// ---
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// ang = maximum overhang angle of diagonal brace.
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// strut = the width of the diagonal brace.
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// wall = the thickness of the thinned portion of the wall.
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@ -258,6 +351,8 @@ module thinning_wall(h=50, l=100, thick=5, ang=30, braces=false, strut, wall, an
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// See Also: thinning_wall()
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//
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// Example: Centered
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// thinning_triangle(h=50, l=80, thick=4, ang=30, strut=5, wall=2, center=true);
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// Example: All Braces
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@ -298,220 +393,49 @@ module thinning_triangle(h=50, l=100, thick=5, ang=30, strut=5, wall=3, diagonly
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}
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// Module: sparse_strut()
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//
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// Description:
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// Makes an open rectangular strut with X-shaped cross-bracing, designed to reduce
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// the need for support material in 3D printing.
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// Module: narrowing_strut()
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//
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// Usage:
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// sparse_strut(h, l, thick, [strut], [maxang], [max_bridge])
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// narrowing_strut(w, l, wall, [ang=]) [ATTACHMENTS];
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//
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// Topics: FDM Optimized
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//
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// Description:
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// Makes a rectangular strut with the top side narrowing in a triangle.
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// The shape created may be likened to an extruded home plate from baseball.
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// This is useful for constructing parts that minimize the need to support
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// overhangs.
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//
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// Arguments:
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// h = height of strut wall.
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// l = length of strut wall.
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// thick = thickness of strut wall.
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// maxang = maximum overhang angle of cross-braces.
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// max_bridge = maximum bridging distance between cross-braces.
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// strut = the width of the cross-braces.
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// w = Width (thickness) of the strut.
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// l = Length of the strut.
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// wall = height of rectangular portion of the strut.
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// ---
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// ang = angle that the trianglar side will converge at.
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// Example: Typical Shape
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// sparse_strut(h=40, l=100, thick=3);
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// Example: Thinner Strut
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// sparse_strut(h=40, l=100, thick=3, strut=2);
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// Example: Larger maxang
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// sparse_strut(h=40, l=100, thick=3, strut=2, maxang=45);
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// Example: Longer max_bridge
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// sparse_strut(h=40, l=100, thick=3, strut=2, maxang=45, max_bridge=30);
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module sparse_strut(h=50, l=100, thick=4, maxang=30, strut=5, max_bridge=20, anchor=CENTER, spin=0, orient=UP)
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// Example:
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// narrowing_strut(w=10, l=100, wall=5, ang=30);
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module narrowing_strut(w=10, l=100, wall=5, ang=30, anchor=BOTTOM, spin=0, orient=UP)
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{
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zoff = h/2 - strut/2;
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yoff = l/2 - strut/2;
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maxhyp = 1.5 * (max_bridge+strut)/2 / sin(maxang);
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maxz = 2 * maxhyp * cos(maxang);
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zreps = ceil(2*zoff/maxz);
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zstep = 2*zoff / zreps;
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hyp = zstep/2 / cos(maxang);
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maxy = min(2 * hyp * sin(maxang), max_bridge+strut);
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yreps = ceil(2*yoff/maxy);
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ystep = 2*yoff / yreps;
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ang = atan(ystep/zstep);
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len = zstep / cos(ang);
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size = [thick, l, h];
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attachable(anchor,spin,orient, size=size) {
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yrot(90)
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linear_extrude(height=thick, convexity=4*yreps, center=true) {
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difference() {
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square([h, l], center=true);
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square([h-2*strut, l-2*strut], center=true);
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}
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ycopies(ystep, n=yreps) {
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xcopies(zstep, n=zreps) {
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skew(syx=tan(-ang)) square([(h-strut)/zreps, strut], center=true);
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skew(syx=tan( ang)) square([(h-strut)/zreps, strut], center=true);
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}
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}
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}
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children();
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}
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}
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// Module: sparse_strut3d()
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//
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// Usage:
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// sparse_strut3d(h, w, l, [thick], [maxang], [max_bridge], [strut]);
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//
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// Description:
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// Makes an open rectangular strut with X-shaped cross-bracing, designed to reduce the
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// need for support material in 3D printing.
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//
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// Arguments:
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// h = Z size of strut.
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// w = X size of strut.
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// l = Y size of strut.
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// thick = thickness of strut walls.
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// maxang = maximum overhang angle of cross-braces.
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// max_bridge = maximum bridging distance between cross-braces.
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// strut = the width of the cross-braces.
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// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
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// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
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// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
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//
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// Example(Med): Typical Shape
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// sparse_strut3d(h=30, w=30, l=100);
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// Example(Med): Thinner strut
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// sparse_strut3d(h=30, w=30, l=100, strut=2);
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// Example(Med): Larger maxang
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// sparse_strut3d(h=30, w=30, l=100, strut=2, maxang=50);
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// Example(Med): Smaller max_bridge
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// sparse_strut3d(h=30, w=30, l=100, strut=2, maxang=50, max_bridge=20);
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module sparse_strut3d(h=50, l=100, w=50, thick=3, maxang=40, strut=3, max_bridge=30, anchor=CENTER, spin=0, orient=UP)
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{
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xoff = w - thick;
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yoff = l - thick;
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zoff = h - thick;
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xreps = ceil(xoff/yoff);
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yreps = ceil(yoff/xoff);
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zreps = ceil(zoff/min(xoff, yoff));
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xstep = xoff / xreps;
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ystep = yoff / yreps;
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zstep = zoff / zreps;
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cross_ang = atan2(xstep, ystep);
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cross_len = hypot(xstep, ystep);
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supp_ang = min(maxang, min(atan2(max_bridge, zstep), atan2(cross_len/2, zstep)));
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supp_reps = floor(cross_len/2/(zstep*sin(supp_ang)));
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supp_step = cross_len/2/supp_reps;
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h = wall + w/2/tan(ang);
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size = [w, l, h];
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attachable(anchor,spin,orient, size=size) {
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intersection() {
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union() {
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ybridge = (l - (yreps+1) * strut) / yreps;
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xcopies(xoff) sparse_strut(h=h, l=l, thick=thick, maxang=maxang, strut=strut, max_bridge=ybridge/ceil(ybridge/max_bridge));
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ycopies(yoff) zrot(90) sparse_strut(h=h, l=w, thick=thick, maxang=maxang, strut=strut, max_bridge=max_bridge);
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for(zs = [0:1:zreps-1]) {
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for(xs = [0:1:xreps-1]) {
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for(ys = [0:1:yreps-1]) {
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translate([(xs+0.5)*xstep-xoff/2, (ys+0.5)*ystep-yoff/2, (zs+0.5)*zstep-zoff/2]) {
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zflip_copy(offset=-(zstep-strut)/2) {
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xflip_copy() {
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zrot(cross_ang) {
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down(strut/2) {
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cube([strut, cross_len, strut], center=true);
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}
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if (zreps>1) {
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back(cross_len/2) {
|
||||
zrot(-cross_ang) {
|
||||
down(strut) cube([strut, strut, zstep+strut], anchor=BOTTOM);
|
||||
}
|
||||
}
|
||||
}
|
||||
for (soff = [0:1:supp_reps-1] ) {
|
||||
yflip_copy() {
|
||||
back(soff*supp_step) {
|
||||
skew(syz=tan(supp_ang)) {
|
||||
cube([strut, strut, zstep], anchor=BOTTOM);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
xrot(90)
|
||||
fwd(h/2) {
|
||||
linear_extrude(height=l, center=true, slices=2) {
|
||||
back(wall/2) square([w, wall], center=true);
|
||||
back(wall-0.001) {
|
||||
yscale(1/tan(ang)) {
|
||||
difference() {
|
||||
zrot(45) square(w/sqrt(2), center=true);
|
||||
fwd(w/2) square(w, center=true);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
cube([w,l,h], center=true);
|
||||
}
|
||||
children();
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
// Module: corrugated_wall()
|
||||
//
|
||||
// Description:
|
||||
// Makes a corrugated wall which relieves contraction stress while still
|
||||
// providing support strength. Designed with 3D printing in mind.
|
||||
//
|
||||
// Usage:
|
||||
// corrugated_wall(h, l, thick, [strut], [wall]);
|
||||
//
|
||||
// Arguments:
|
||||
// h = height of strut wall.
|
||||
// l = length of strut wall.
|
||||
// thick = thickness of strut wall.
|
||||
// strut = the width of the cross-braces.
|
||||
// wall = thickness of corrugations.
|
||||
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#subsection-anchor). Default: `CENTER`
|
||||
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#subsection-spin). Default: `0`
|
||||
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#subsection-orient). Default: `UP`
|
||||
//
|
||||
// Example: Typical Shape
|
||||
// corrugated_wall(h=50, l=100);
|
||||
// Example: Wider Strut
|
||||
// corrugated_wall(h=50, l=100, strut=8);
|
||||
// Example: Thicker Wall
|
||||
// corrugated_wall(h=50, l=100, strut=8, wall=3);
|
||||
module corrugated_wall(h=50, l=100, thick=5, strut=5, wall=2, anchor=CENTER, spin=0, orient=UP)
|
||||
{
|
||||
amplitude = (thick - wall) / 2;
|
||||
period = min(15, thick * 2);
|
||||
steps = quantup(segs(thick/2),4);
|
||||
step = period/steps;
|
||||
il = l - 2*strut + 2*step;
|
||||
size = [thick, l, h];
|
||||
attachable(anchor,spin,orient, size=size) {
|
||||
union() {
|
||||
linear_extrude(height=h-2*strut+0.1, slices=2, convexity=ceil(2*il/period), center=true) {
|
||||
polygon(
|
||||
points=concat(
|
||||
[for (y=[-il/2:step:il/2]) [amplitude*sin(y/period*360)-wall/2, y] ],
|
||||
[for (y=[il/2:-step:-il/2]) [amplitude*sin(y/period*360)+wall/2, y] ]
|
||||
)
|
||||
);
|
||||
}
|
||||
difference() {
|
||||
cube([thick, l, h], center=true);
|
||||
cube([thick+0.5, l-2*strut, h-2*strut], center=true);
|
||||
}
|
||||
}
|
||||
children();
|
||||
}
|
||||
|
|
Loading…
Reference in a new issue