BOSL2/bottlecaps.scad
2021-01-28 16:59:46 -08:00

390 lines
14 KiB
OpenSCAD

//////////////////////////////////////////////////////////////////////
// LibFile: bottlecaps.scad
// Bottle caps and necks for PCO18XX standard plastic beverage bottles.
// Includes:
// include <BOSL2/std.scad>
// include <BOSL2/bottlecaps.scad>
//////////////////////////////////////////////////////////////////////
include <threading.scad>
include <knurling.scad>
// Section: PCO-1810 Bottle Threading
// Module: pco1810_neck()
// Usage:
// pco1810_neck(<wall>)
// Description:
// Creates an approximation of a standard PCO-1810 threaded beverage bottle neck.
// Arguments:
// wall = Wall thickness in mm.
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
// Extra Anchors:
// "tamper-ring" = Centered at the top of the anti-tamper ring channel.
// "support-ring" = Centered at the bottom of the support ring.
// Example:
// pco1810_neck();
// Example: Standard Anchors
// pco1810_neck() show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.3)
// pco1810_neck()
// show_anchors(std=false);
module pco1810_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
inner_d = 21.74;
neck_d = 26.19;
neck_h = 5.00;
support_d = 33.00;
support_width = 1.45;
support_rad = 0.40;
support_h = 21.00;
support_ang = 16;
tamper_ring_d = 27.97;
tamper_ring_width = 0.50;
tamper_ring_r = 1.60;
tamper_base_d = 25.71;
tamper_base_h = 14.10;
threadbase_d = 24.51;
thread_pitch = 3.18;
thread_angle = 20;
thread_od = 27.43;
lip_d = 25.07;
lip_h = 1.70;
lip_leadin_r = 0.20;
lip_recess_d = 24.94;
lip_recess_h = 1.00;
lip_roundover_r = 0.58;
$fn = segs(support_d/2);
h = support_h+neck_h;
thread_h = (thread_od-threadbase_d)/2;
anchors = [
anchorpt("support-ring", [0,0,neck_h-h/2]),
anchorpt("tamper-ring", [0,0,h/2-tamper_base_h])
];
attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
down(h/2) {
rotate_extrude(convexity=10) {
polygon(turtle(
state=[inner_d/2,0], [
"untilx", neck_d/2,
"left", 90,
"move", neck_h - 1,
"arcright", 1, 90,
"untilx", support_d/2-support_rad,
"arcleft", support_rad, 90,
"move", support_width,
"arcleft", support_rad, 90-support_ang,
"untilx", tamper_base_d/2,
"right", 90-support_ang,
"untily", h-tamper_base_h, // Tamper ring holder base.
"right", 90,
"untilx", tamper_ring_d/2,
"left", 90,
"move", tamper_ring_width,
"arcleft", tamper_ring_r, 90,
"untilx", threadbase_d/2,
"right", 90,
"untily", h-lip_h-lip_leadin_r, // Lip base.
"arcright", lip_leadin_r, 90,
"untilx", lip_d/2,
"left", 90,
"untily", h-lip_recess_h,
"left", 90,
"untilx", lip_recess_d/2,
"right", 90,
"untily", h-lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d/2
]
));
}
up(h-lip_h) {
bottom_half() {
difference() {
thread_helix(
base_d=threadbase_d-0.1,
pitch=thread_pitch,
thread_depth=thread_h+0.1,
thread_angle=thread_angle,
twist=810,
higbee=75,
anchor=TOP
);
zrot_copies(rots=[90,270]) {
zrot_copies(rots=[-28,28], r=threadbase_d/2) {
prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
}
}
}
}
}
}
children();
}
}
function pco1810_neck(wall=2, anchor="support-ring", spin=0, orient=UP) =
no_function("pco1810_neck");
// Module: pco1810_cap()
// Usage:
// pco1810_cap(<wall>, <texture>);
// Description:
// Creates a basic cap for a PCO1810 threaded beverage bottle.
// Arguments:
// wall = Wall thickness in mm.
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
// Extra Anchors:
// "inside-top" = Centered on the inside top of the cap.
// Examples:
// pco1810_cap();
// pco1810_cap(texture="knurled");
// pco1810_cap(texture="ribbed");
// Example: Standard Anchors
// pco1810_cap(texture="ribbed") show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.3)
// pco1810_cap(texture="ribbed")
// show_anchors(std=false);
module pco1810_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
cap_id = 28.58;
tamper_ring_h = 14.10;
thread_pitch = 3.18;
thread_angle = 20;
thread_od = cap_id;
thread_depth = 1.6;
$fn = segs(33/2);
w = cap_id + 2*wall;
h = tamper_ring_h + wall;
anchors = [
anchorpt("inside-top", [0,0,-(h/2-wall)])
];
attachable(anchor,spin,orient, d=w, l=h, anchors=anchors) {
down(h/2) zrot(45) {
difference() {
union() {
if (texture == "knurled") {
knurled_cylinder(d=w, helix=45, l=tamper_ring_h+wall, anchor=BOTTOM);
cyl(d=w-1.5, l=tamper_ring_h+wall, anchor=BOTTOM);
} else if (texture == "ribbed") {
zrot_copies(n=30, r=(w-1)/2) {
cube([1, 1, tamper_ring_h+wall], anchor=BOTTOM);
}
cyl(d=w-1, l=tamper_ring_h+wall, anchor=BOTTOM);
} else {
cyl(d=w, l=tamper_ring_h+wall, anchor=BOTTOM);
}
}
up(wall) cyl(d=cap_id, h=tamper_ring_h+wall, anchor=BOTTOM);
}
up(wall+2) thread_helix(base_d=thread_od-thread_depth*2, pitch=thread_pitch, thread_depth=thread_depth, thread_angle=thread_angle, twist=810, higbee=45, internal=true, anchor=BOTTOM);
}
children();
}
}
function pco1810_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP) =
no_function("pco1810_cap");
// Section: PCO-1881 Bottle Threading
// Module: pco1881_neck()
// Usage:
// pco1881_neck(<wall>)
// Description:
// Creates an approximation of a standard PCO-1881 threaded beverage bottle neck.
// Arguments:
// wall = Wall thickness in mm.
// ---
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
// Extra Anchors:
// "tamper-ring" = Centered at the top of the anti-tamper ring channel.
// "support-ring" = Centered at the bottom of the support ring.
// Example:
// pco1881_neck();
// Example:
// pco1881_neck() show_anchors(custom=false);
// Example:
// expose_anchors(0.3)
// pco1881_neck()
// show_anchors(std=false);
module pco1881_neck(wall=2, anchor="support-ring", spin=0, orient=UP)
{
inner_d = 21.74;
neck_d = 26.19;
neck_h = 5.00;
support_d = 33.00;
support_width = 0.58;
support_rad = 0.30;
support_h = 17.00;
support_ang = 15;
tamper_ring_d = 28.00;
tamper_ring_width = 0.30;
tamper_ring_ang = 45;
tamper_base_d = 25.71;
tamper_base_h = 11.20;
tamper_divot_r = 1.08;
threadbase_d = 24.20;
thread_pitch = 2.70;
thread_angle = 15;
thread_od = 27.4;
lip_d = 25.07;
lip_h = 1.70;
lip_leadin_r = 0.30;
lip_recess_d = 24.94;
lip_recess_h = 1.00;
lip_roundover_r = 0.58;
$fn = segs(support_d/2);
h = support_h+neck_h;
thread_h = (thread_od-threadbase_d)/2;
anchors = [
anchorpt("support-ring", [0,0,neck_h-h/2]),
anchorpt("tamper-ring", [0,0,h/2-tamper_base_h])
];
attachable(anchor,spin,orient, d1=neck_d, d2=lip_recess_d+2*lip_leadin_r, l=h, anchors=anchors) {
down(h/2) {
rotate_extrude(convexity=10) {
polygon(turtle(
state=[inner_d/2,0], [
"untilx", neck_d/2,
"left", 90,
"move", neck_h - 1,
"arcright", 1, 90,
"untilx", support_d/2-support_rad,
"arcleft", support_rad, 90,
"move", support_width,
"arcleft", support_rad, 90-support_ang,
"untilx", tamper_base_d/2,
"arcright", tamper_divot_r, 180-support_ang*2,
"left", 90-support_ang,
"untily", h-tamper_base_h, // Tamper ring holder base.
"right", 90,
"untilx", tamper_ring_d/2,
"left", 90,
"move", tamper_ring_width,
"left", tamper_ring_ang,
"untilx", threadbase_d/2,
"right", tamper_ring_ang,
"untily", h-lip_h-lip_leadin_r, // Lip base.
"arcright", lip_leadin_r, 90,
"untilx", lip_d/2,
"left", 90,
"untily", h-lip_recess_h,
"left", 90,
"untilx", lip_recess_d/2,
"right", 90,
"untily", h-lip_roundover_r,
"arcleft", lip_roundover_r, 90,
"untilx", inner_d/2
]
));
}
up(h-lip_h) {
difference() {
thread_helix(
base_d=threadbase_d-0.1,
pitch=thread_pitch,
thread_depth=thread_h+0.1,
thread_angle=thread_angle,
twist=650,
higbee=75,
anchor=TOP
);
zrot_copies(rots=[90,270]) {
zrot_copies(rots=[-28,28], r=threadbase_d/2) {
prismoid([20,1.82], [20,1.82+2*sin(29)*thread_h], h=thread_h+0.1, anchor=BOT, orient=RIGHT);
}
}
}
}
}
children();
}
}
function pco1881_neck(wall=2, anchor="support-ring", spin=0, orient=UP) =
no_function("pco1881_neck");
// Module: pco1881_cap()
// Usage:
// pco1881_cap(wall, [texture]);
// Description:
// Creates a basic cap for a PCO1881 threaded beverage bottle.
// Arguments:
// wall = Wall thickness in mm.
// texture = The surface texture of the cap. Valid values are "none", "knurled", or "ribbed". Default: "none"
// anchor = Translate so anchor point is at origin (0,0,0). See [anchor](attachments.scad#anchor). Default: `CENTER`
// spin = Rotate this many degrees around the Z axis after anchor. See [spin](attachments.scad#spin). Default: `0`
// orient = Vector to rotate top towards, after spin. See [orient](attachments.scad#orient). Default: `UP`
// Extra Anchors:
// "inside-top" = Centered on the inside top of the cap.
// Examples:
// pco1881_cap();
// pco1881_cap(texture="knurled");
// pco1881_cap(texture="ribbed");
// Example: Standard Anchors
// pco1881_cap(texture="ribbed") show_anchors(custom=false);
// Example: Custom Named Anchors
// expose_anchors(0.5)
// pco1881_cap(texture="ribbed")
// show_anchors(std=false);
module pco1881_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP)
{
$fn = segs(33/2);
w = 28.58 + 2*wall;
h = 11.2 + wall;
anchors = [
anchorpt("inside-top", [0,0,-(h/2-wall)])
];
attachable(anchor,spin,orient, d=w, l=h, anchors=anchors) {
down(h/2) zrot(45) {
difference() {
union() {
if (texture == "knurled") {
knurled_cylinder(d=w, helix=45, l=11.2+wall, anchor=BOTTOM);
cyl(d=w-1.5, l=11.2+wall, anchor=BOTTOM);
} else if (texture == "ribbed") {
zrot_copies(n=30, r=(w-1)/2) {
cube([1, 1, 11.2+wall], anchor=BOTTOM);
}
cyl(d=w-1, l=11.2+wall, anchor=BOTTOM);
} else {
cyl(d=w, l=11.2+wall, anchor=BOTTOM);
}
}
up(wall) cyl(d=28.58, h=11.2+wall, anchor=BOTTOM);
}
up(wall+2) thread_helix(base_d=25.5, pitch=2.7, thread_depth=1.6, thread_angle=15, twist=650, higbee=45, internal=true, anchor=BOTTOM);
}
children();
}
}
function pco1881_cap(wall=2, texture="none", anchor=BOTTOM, spin=0, orient=UP) =
no_function("pco1881_cap");
// vim: expandtab tabstop=4 shiftwidth=4 softtabstop=4 nowrap