Initial commit mirroring the upstream project that isn't on github, plus a submodule for BOSL2
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commit
6cdf0fafc3
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.gitignore
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.gitignore
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/.idea
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.gitmodules
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.gitmodules
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[submodule "BOSL2"]
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path = BOSL2
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url = https://code.techinc.nl/grey/BOSL2.git
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BOSL2
Submodule
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BOSL2
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Subproject commit 736fad321bcfd7c9fc96fb98c71d1b9fc6706865
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6
README.md
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README.md
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OpenSCAD Parametric Rugged Boxes
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================================
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This wasn't on github so I mirrored it here
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From: https://www.printables.com/de/model/648172-universal-parametric-rugged-box./files
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defaultbox-parts.stl
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defaultbox-parts.stl
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defaultbox.scad
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defaultbox.scad
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//*******************************************************************************************************
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//
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// Universal parametic rugged Box
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//
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// 2023 by Rainer Backes
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//
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// based on ideas of yanew and Whity
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//
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//*******************************************************************************************************
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/* [View] */
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// Select View
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View="Complete Open"; // [Complete, Complete Open, Parts, Lid, Bottom, Latch, Seal ]
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// Open Angle for complete Open
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ViewAngle = 120; //[0:180]
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/* [General] */
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// Depth of Inner Box (available space)
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InnerBoxDepth = 70;
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// Width of Inner Box (available space)
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InnerBoxWidth= 120;
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// Hight of bottom part of Inner Box (available space) >= 16
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InnerBoxBottomHeight = 30;
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// Hight of top part of Inner Box (available space)
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InnerBoxLidHeight=20;
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// Cornet Radius of Inner Box (vertical)
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InnerCornerRadius=3;
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// Chamfer of inner Box (horizontal)
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InnerChamferSize=1.5;
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// Length of Screw
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ScrewLength=30;
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// Diameter of Screw
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ScrewDiameter=3;
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// Tolerance for Latch holes
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ScrewTol = 0.4;
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ScrewThreadDiameter=ScrewDiameter-0.15;
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// Wall Thickness
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WallThickness=2.4;
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// Number of Hinges(1-3)
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NumHinge=1;
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// Number of Latches (1-3)
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NumLatch=1;
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// Additional Height for TPU-Seal
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TSealHeight = 0;
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// Apply Interior to Lid
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InteriorToLid=true;
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/* [Hinges] */
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// Offset of Hinge and Latchs to inner side corner
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HingeLatchOffset = 12;
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HingeWidthTolerance=0.25;
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// With of Front and Back Ribs
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HingeLatchRibWidth=3.2;
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HingeOuterDiameter=6.8;
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HingeOuterExtend=3;
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HingeBottomLength=HingeLatchRibWidth+HingeOuterExtend;
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HingeLidLength=ScrewLength-2*HingeBottomLength-HingeWidthTolerance;
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/* [Side Ribs] */
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// Number of Side rib Pairs
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NumRibs=1;
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// if more than 1 Side Rib Pair, distance of Ribs to the inner corner
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RibOffset=18;
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// Width of Ribs
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RibWidth=5;
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// Distance between Ribs
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RibDist=20;
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/* [Latches] */
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// Distance of the screws making the Latch
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LatchDistance=16;
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// Latch Displacement downwards
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LatchDisplacement = 2;
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LatchWidthTolerance=0.4;
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BoxLatchRibChamfer=17;
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LidLatchRibChamfer=13;
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// Latch: Radius of the rounding
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LatchRoundRad= 15;
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// Latch Wall thickness
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LatchWall=3;
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// Length of the Latch Handle
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LatchHandleLen= 11;
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// Ofset of Handle from vertical
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LatchHandleOfs=4;
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/* [Seal] */
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// Height of Seal
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SealHeight=1.4;
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// Height of Lid protion, if TPUSeal > 0
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TSealLid = 0.5;
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// Tolerance for the TPU-Seal ( 1 layer )
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TSealTol = 0.2;
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SealWall=WallThickness/2;
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// Additional wall tickness of box for seal
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SealThick=1.9;
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// Toleance
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SealTol=0.2;
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// Chanfer Angle for Seal-Support
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SealCAng=70;
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// Heigth of Seal support
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SealBHeigh=8;
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/* [Interior] */
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// default Width of interior Walls
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iWall = 1;
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// Interior definition, everything here get masked an added to the interior of bottom and optional lid
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module Interior (){
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// wwall(40,0,100,50);
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// dwall(0,30,100,90);
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}
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// evertything here gets substracted (difference() ) from the lid
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module liddiff () {
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}
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// evertything here gets added to the lid
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module lidadd () {
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}
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// evertything here gets substracted (difference() ) from the bottom
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module bottomdiff () {
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}
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// evertything here gets added to the bottom
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module bottomadd () {
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}
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include <rugbox.scad>
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rugbox.scad
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rugbox.scad
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//*******************************************************************************************************
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//
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// Universal parametic rugged Box
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//
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// 2023 by Rainer Backes
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//
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// based on ideas of yanew and Whity
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//
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//*******************************************************************************************************
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RDist = (NumLatch>1) ? ScrewLength : RibDist ;
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include <BOSL2/std.scad>
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include <BOSL2/hinges.scad>
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/* [Hidden] */
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eps = 0.001; // small number, to keep scad happy
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res= $preview ? 32 : 128;
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$fn=res;
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OBoxDepth=InnerBoxDepth+2*WallThickness;
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OBoxWidth=InnerBoxWidth+2*WallThickness;
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OCornerRadius=InnerCornerRadius+WallThickness;
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OChamferSize=InnerChamferSize+WallThickness;
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OBoxHeight=InnerBoxBottomHeight+WallThickness;
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OLidHeight=InnerBoxLidHeight+WallThickness;
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ldist=InnerBoxWidth/2-HingeLatchOffset-ScrewLength/2; // Offset of middle of Latch and Ribs from 0
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ldepth=2*WallThickness+HingeOuterDiameter;
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module rechteck(xx=20,yy=40) {
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translate([xx/2,yy/2,0]) children();
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translate([-xx/2,yy/2,0]) children();
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translate([xx/2,-yy/2,0]) children();
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translate([-xx/2,-yy/2,0]) children();
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}
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module Box(Depth=20,Width=30,Heigth=10,CornerRadius=1,ChamferSize=1,CAngle=45) {
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hull(){
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rechteck(Depth-2*CornerRadius,Width-2*CornerRadius)
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cyl(r=CornerRadius,h=Heigth,chamfer1=ChamferSize,chamfang=CAngle,anchor=BOTTOM);
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}
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}
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module BottomHinge( ofs = 0, diaB = 2, diaS = 1.75 ) {
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translate([OBoxDepth/2,ofs-ScrewLength/2+HingeBottomLength,OBoxHeight])
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knuckle_hinge( length=HingeBottomLength*2,
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segs=2,
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offset=SealThick+HingeOuterDiameter/2,
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arm_height=1.5,
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arm_angle=50,
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gap=0,
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pin_diam=(ofs > 0 ) ? diaB : diaS,
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knuckle_diam=HingeOuterDiameter,
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round_bot=1.5,
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orient=RIGHT,
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spin=90);
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translate([OBoxDepth/2,ofs+ScrewLength/2,OBoxHeight])
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knuckle_hinge( length=HingeBottomLength*2,
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segs=2,
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offset=SealThick+HingeOuterDiameter/2,
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arm_height=1.5,
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arm_angle=50,
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gap=0,
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pin_diam=(ofs > 0 ) ? diaS : diaB,
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knuckle_diam=HingeOuterDiameter,
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round_bot=1.5,
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orient=RIGHT,
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spin=90);
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}
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module LidHinge ( ofs= 0 ) {
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if (InnerBoxLidHeight >= 18 ) {
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translate([OBoxDepth/2, ofs + HingeLidLength/2,OLidHeight])
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knuckle_hinge( length=HingeLidLength*2,
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segs=2,
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offset=SealThick+HingeOuterDiameter/2,
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arm_height=ScrewDiameter/2,
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arm_angle=50,
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gap=0,
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pin_diam=ScrewDiameter+ScrewTol,
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knuckle_diam=HingeOuterDiameter,
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round_bot=1.4,
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orient=RIGHT,
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spin=90);
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}
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else if (InnerBoxLidHeight >= 12) {
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translate([OBoxDepth/2, ofs + HingeLidLength/2,OLidHeight])
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knuckle_hinge( length=HingeLidLength*2,
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segs=2,
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offset=SealThick+HingeOuterDiameter/2,
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arm_height=ScrewDiameter/2,
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arm_angle=50,
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gap=0,
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pin_diam=ScrewDiameter+ScrewTol,
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knuckle_diam=HingeOuterDiameter,
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orient=RIGHT,
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spin=90);
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}
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else
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{
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translate([OBoxDepth/2, ofs + HingeLidLength/2,OLidHeight])
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knuckle_hinge( length=HingeLidLength*2,
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segs=2,
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offset=SealThick+HingeOuterDiameter/2,
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arm_height=ScrewDiameter/2,
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arm_angle=60,
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gap=0,
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pin_diam=ScrewDiameter+ScrewTol,
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knuckle_diam=HingeOuterDiameter,
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orient=RIGHT,
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spin=90);
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}
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}
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module LatchHold ( ofs = 0, dia = 3, cham = 10, h = 20, displace = 0, isLid = false ) {
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ledges = [[0,0,0,0],
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[1,0,1,0],
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[0,0,0,0]];
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bedges = [[0,0,0,0],
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[1,0,0,0],
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[0,0,0,0]];
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bc = (cham<ldepth) ? ldepth : cham ;
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if (isLid && InnerBoxLidHeight < 16) {
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translate([-InnerBoxDepth/2, ofs+(ScrewLength/2-HingeLatchRibWidth/2),h ]){
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difference() {
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cuboid([ldepth,HingeLatchRibWidth,HingeOuterDiameter+1],rounding=HingeOuterDiameter/2, edges=ledges, anchor=TOP+RIGHT);
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translate([-2*WallThickness-HingeOuterDiameter/2,0,-LatchDistance/2+displace]) ycyl(d=dia, h=HingeLatchRibWidth*2);
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}
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}
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translate([-InnerBoxDepth/2,ofs-(ScrewLength/2-HingeLatchRibWidth/2),h ]){
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difference() {
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cuboid([ldepth,HingeLatchRibWidth,HingeOuterDiameter+1],rounding=HingeOuterDiameter/2, edges=ledges, anchor=TOP+RIGHT);
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translate([-2*WallThickness-HingeOuterDiameter/2,0,-LatchDistance/2+displace]) ycyl(d=dia, h=HingeLatchRibWidth*2);
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}
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}
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}
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else {
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translate([-InnerBoxDepth/2, ofs+(ScrewLength/2-HingeLatchRibWidth/2),h ]){
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difference() {
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union() {
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cuboid([ldepth,HingeLatchRibWidth,HingeOuterDiameter+1],rounding=HingeOuterDiameter, edges=ledges, except=BOTTOM, anchor=TOP+RIGHT);
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translate([0,0,-HingeOuterDiameter])
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cuboid([ldepth,HingeLatchRibWidth,bc],chamfer=ldepth-eps, edges=bedges, anchor=TOP+RIGHT);
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}
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translate([-2*WallThickness-HingeOuterDiameter/2,0,-LatchDistance/2+displace]) ycyl(d=dia, h=HingeLatchRibWidth*2);
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}
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}
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translate([-InnerBoxDepth/2, ofs-(ScrewLength/2-HingeLatchRibWidth/2),h ]){
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difference() {
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union() {
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cuboid([ldepth,HingeLatchRibWidth,HingeOuterDiameter+1],rounding=HingeOuterDiameter, edges=ledges, except=BOTTOM, anchor=TOP+RIGHT);
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translate([0,0,-HingeOuterDiameter])
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cuboid([ldepth,HingeLatchRibWidth,bc],chamfer=ldepth-eps, edges=bedges, anchor=TOP+RIGHT);
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}
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translate([-2*WallThickness-HingeOuterDiameter/2,0,-LatchDistance/2+displace]) ycyl(d=dia, h=HingeLatchRibWidth*2);
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}
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}
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/* translate([-ldepth,ofs-(ScrewLength/2-HingeLatchRibWidth/2),h ]){
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difference() {
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union() {
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cuboid([InnerBoxDepth,HingeLatchRibWidth,HingeOuterDiameter+1],rounding=HingeOuterDiameter, edges="Y", except=BOTTOM, anchor=TOP);
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translate([0,0,-HingeOuterDiameter])
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cuboid([InnerBoxDepth,HingeLatchRibWidth,cham+1.5],chamfer=HingeOuterDiameter+3, edges="Y", except=TOP, anchor=TOP);
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}
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translate([+ldepth-OBoxDepth/2-2*SealThick-ScrewDiameter/2,0,-LatchDistance/2+displace]) ycyl(d=dia, h=HingeLatchRibWidth*2);
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}
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}*/
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}
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}
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module LatchMask ( ofs = 0, dia = 3, cham = 10, h = 20, displace = 0, isLid = false ) {
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translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, ofs ,h-LatchDistance/2+displace ]){
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ycyl(d=HingeOuterDiameter+ScrewTol, h=ScrewLength - 2 * HingeLatchRibWidth );
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}
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||||
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}
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module Rib ( ofs = 0, h= 10) {
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translate([0,ofs,0])
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cuboid([OBoxDepth+2*SealThick,HingeLatchRibWidth,h ],chamfer=OChamferSize, edges="Y", except=TOP, anchor=BOTTOM);
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}
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module SideRib ( ofs = 0, h= 10 ) {
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if ( RibDist < InnerBoxDepth/2 ) {
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translate([ofs-RibDist/2-RibWidth/2,0,0])
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cuboid([RibWidth,OBoxWidth+2*SealThick,h],chamfer=OChamferSize, edges="X", except=TOP, anchor=BOTTOM);
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translate([-(ofs-RibDist/2-RibWidth/2),0,0])
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cuboid([RibWidth,OBoxWidth+2*SealThick,h],chamfer=OChamferSize, edges="X", except=TOP, anchor=BOTTOM);
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}
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else {
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translate([ofs,0,0])
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cuboid([RibWidth,OBoxWidth+2*SealThick,h],chamfer=OChamferSize, edges="X", except=TOP, anchor=BOTTOM);
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||||
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}
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||||
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}
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||||
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module FBRib ( ofs=0, h=10 ) {
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translate([0,ofs-ScrewLength/2+HingeLatchRibWidth/2,0])
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cuboid([OBoxDepth+2*SealThick,HingeLatchRibWidth,h ],chamfer=OChamferSize, edges="Y", except=TOP, anchor=BOTTOM);
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translate([0,ofs+ScrewLength/2-HingeLatchRibWidth/2,0])
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cuboid([OBoxDepth+2*SealThick,HingeLatchRibWidth,h ],chamfer=OChamferSize, edges="Y", except=TOP, anchor=BOTTOM);
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}
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module seal( h = 2, tol = 0 ) {
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swidth = OBoxWidth+2*SealThick;
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sdepth = OBoxDepth+2*SealThick;
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difference() {
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cuboid([sdepth- 2*SealWall+tol, swidth -2*SealWall +tol , h], rounding=InnerCornerRadius+WallThickness+(SealWall+tol)/2, edges="Z", anchor=BOTTOM);
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translate([0,0,-0.5]) cuboid([InnerBoxDepth +2*SealWall -tol , InnerBoxWidth + 2*SealWall -tol , h+1 ], rounding=InnerCornerRadius+WallThickness-(SealWall+tol)/2, edges="Z", anchor=BOTTOM);
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||||
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||||
}
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||||
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||||
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||||
}
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||||
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||||
module tpuseal ( h1=1, h2=2, tol = 0, e=0 ) {
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||||
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||||
if (h1 > TSealTol ) {
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||||
difference() {
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||||
cuboid([OBoxDepth+2*SealThick+e,OBoxWidth+2*SealThick+e,h1], rounding=OCornerRadius+SealThick, edges="Z", anchor=BOTTOM );
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translate([0,0,-1]) cuboid ([InnerBoxDepth,InnerBoxWidth,h1+3] , rounding= InnerCornerRadius, edges="Z", anchor=BOTTOM );
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||||
}
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||||
}
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seal( h1+h2, tol );
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||||
}
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||||
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||||
module Bottom() {
|
||||
difference() {
|
||||
union() {
|
||||
// Main Body
|
||||
Box(OBoxDepth,OBoxWidth,OBoxHeight,OCornerRadius,OChamferSize);
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||||
translate([0,0,OBoxHeight-SealBHeigh])
|
||||
Box(OBoxDepth+2*SealThick,OBoxWidth+2*SealThick,SealBHeigh,OCornerRadius+SealThick,SealThick,SealCAng);
|
||||
|
||||
// large Ribs
|
||||
if (NumRibs == 1 ) {
|
||||
SideRib (0,OBoxHeight);
|
||||
} else if (NumRibs == 2 ) {
|
||||
SideRib(OBoxDepth/4,OBoxHeight);
|
||||
SideRib(-OBoxDepth/4,OBoxHeight);
|
||||
} else {
|
||||
SideRib (0,OBoxHeight);
|
||||
SideRib(OBoxDepth/3,OBoxHeight);
|
||||
SideRib(-OBoxDepth/3,OBoxHeight);
|
||||
|
||||
}
|
||||
|
||||
// small Ribs for Hinges and Latch
|
||||
if (NumHinge % 2 == 1) {
|
||||
FBRib ( 0, OBoxHeight );
|
||||
}
|
||||
if (NumHinge >= 2) {
|
||||
FBRib ( ldist, OBoxHeight );
|
||||
FBRib ( -ldist, OBoxHeight );
|
||||
}
|
||||
|
||||
// Hinge
|
||||
if (NumHinge % 2 == 1) {
|
||||
BottomHinge( ofs = 0, diaB = ScrewDiameter, diaS= ScrewThreadDiameter );
|
||||
}
|
||||
if (NumHinge >= 2) {
|
||||
|
||||
BottomHinge( ofs = ldist, diaB = ScrewDiameter, diaS= ScrewThreadDiameter );
|
||||
BottomHinge( ofs = -ldist, diaB = ScrewDiameter, diaS= ScrewThreadDiameter );
|
||||
}
|
||||
|
||||
// Latch
|
||||
if (NumLatch %2 == 1) {
|
||||
LatchHold ( ofs = 0, dia = ScrewDiameter, cham = BoxLatchRibChamfer, h = OBoxHeight, displace=-LatchDisplacement );
|
||||
}
|
||||
if (NumLatch >= 2) {
|
||||
LatchHold ( ofs = ldist, dia = ScrewDiameter, cham = BoxLatchRibChamfer, h = OBoxHeight,displace=-LatchDisplacement );
|
||||
LatchHold ( ofs = -ldist, dia = ScrewDiameter, cham = BoxLatchRibChamfer, h = OBoxHeight,displace=-LatchDisplacement );
|
||||
}
|
||||
}
|
||||
|
||||
// subtract interior
|
||||
|
||||
translate([0,0,WallThickness]) Box(InnerBoxDepth,InnerBoxWidth,InnerBoxBottomHeight+1,InnerCornerRadius,InnerChamferSize);
|
||||
|
||||
if (TSealHeight > 0) {
|
||||
translate([0,0,OBoxHeight+1]) rotate([180,0,0]) tpuseal ( h1=TSealHeight+1, h2=SealHeight+TSealLid+SealTol, tol=SealTol,e=eps );
|
||||
}
|
||||
else {
|
||||
|
||||
translate([0,0,OBoxHeight-SealHeight]) seal ( h= SealHeight+1, tol=0 ); //SealTol);
|
||||
}
|
||||
bottomdiff() ;
|
||||
|
||||
}
|
||||
// Interior
|
||||
translate([0,0,WallThickness])
|
||||
intersection() {
|
||||
Box(InnerBoxDepth,InnerBoxWidth,InnerBoxBottomHeight+1,InnerCornerRadius,InnerChamferSize);
|
||||
translate([-InnerBoxDepth/2,-InnerBoxWidth/2,0]) children();
|
||||
}
|
||||
|
||||
bottomadd();
|
||||
}
|
||||
|
||||
|
||||
module Lid() {
|
||||
difference() {
|
||||
union() {
|
||||
Box(OBoxDepth,OBoxWidth,OLidHeight,OCornerRadius,OChamferSize);
|
||||
translate([0,0,OLidHeight-SealBHeigh])
|
||||
Box(OBoxDepth+2*SealThick,OBoxWidth+2*SealThick,SealBHeigh,OCornerRadius+SealThick,SealThick,SealCAng);
|
||||
|
||||
// large Ribs (Side)
|
||||
if (NumRibs == 1 ) {
|
||||
SideRib (0,OLidHeight);
|
||||
} else if (NumRibs == 2 ) {
|
||||
SideRib(OBoxDepth/4,OLidHeight);
|
||||
SideRib(-OBoxDepth/4,OLidHeight);
|
||||
} else {
|
||||
SideRib (0,OLidHeight);
|
||||
SideRib(OBoxDepth/3,OLidHeight);
|
||||
SideRib(-OBoxDepth/3,OLidHeight);
|
||||
|
||||
}
|
||||
|
||||
// small Ribs for Hinges and Latch
|
||||
if (NumHinge % 2 == 1) {
|
||||
FBRib ( 0, OLidHeight );
|
||||
}
|
||||
if (NumHinge >= 2) {
|
||||
FBRib ( ldist, OLidHeight );
|
||||
FBRib ( -ldist, OLidHeight );
|
||||
}
|
||||
// Hinge
|
||||
if (NumHinge %2 == 1 ) {
|
||||
LidHinge(0);
|
||||
}
|
||||
if (NumHinge >= 2 ) {
|
||||
LidHinge(ldist);
|
||||
LidHinge(-ldist);
|
||||
}
|
||||
|
||||
// Latch
|
||||
if (NumLatch %2 == 1) {
|
||||
LatchHold ( ofs = 0, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
}
|
||||
if (NumLatch >= 2) {
|
||||
LatchHold ( ofs = ldist, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
LatchHold ( ofs = -ldist, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
}
|
||||
|
||||
|
||||
} // union
|
||||
translate([0,0,WallThickness]) Box(InnerBoxDepth,InnerBoxWidth,InnerBoxLidHeight+1,InnerCornerRadius,InnerChamferSize);
|
||||
translate([0,0,OLidHeight]) cuboid ([OBoxDepth+2*SealThick,OBoxWidth+2*SealThick,10],rounding=OCornerRadius, edges="Z", anchor=BOTTOM);
|
||||
if (NumLatch %2 == 1) {
|
||||
LatchMask ( ofs = 0, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
}
|
||||
if (NumLatch >= 2) {
|
||||
LatchMask ( ofs = ldist, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
LatchMask ( ofs = -ldist, dia = ScrewDiameter, cham = LidLatchRibChamfer, h = OLidHeight, displace=LatchDisplacement, isLid = true );
|
||||
}
|
||||
liddiff();
|
||||
|
||||
}
|
||||
// Seal
|
||||
|
||||
if (TSealHeight > 0) {
|
||||
translate([0,0,OLidHeight-SealTol]) seal ( h= TSealLid+SealTol, tol=-4*SealTol);
|
||||
}
|
||||
else {
|
||||
translate([0,0,OLidHeight-SealTol]) seal ( h= SealHeight, tol=-SealTol);
|
||||
}
|
||||
|
||||
if (InteriorToLid) {
|
||||
translate([0,0,WallThickness])
|
||||
intersection() {
|
||||
Box(InnerBoxDepth,InnerBoxWidth,InnerBoxLidHeight,InnerCornerRadius,InnerChamferSize);
|
||||
scale([1,1,InnerBoxLidHeight/InnerBoxBottomHeight])
|
||||
translate([-InnerBoxDepth/2,-InnerBoxWidth/2,0])
|
||||
translate([0,InnerBoxWidth,0]) mirror([0,1,0]) children();
|
||||
}
|
||||
}
|
||||
lidadd();
|
||||
|
||||
}
|
||||
|
||||
module Latch () {
|
||||
lh = ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance;
|
||||
|
||||
difference() {
|
||||
union() {
|
||||
zcyl(d=HingeOuterDiameter, h = lh, anchor=BOTTOM);
|
||||
translate([LatchDistance,0,0] ) zcyl(d=HingeOuterDiameter, h= lh, anchor=BOTTOM );
|
||||
|
||||
pang=asin((LatchDistance/2) / (LatchRoundRad + LatchWall) )*2;
|
||||
translate([LatchDistance/2,LatchRoundRad-ScrewDiameter/4,0])
|
||||
difference() {
|
||||
rotate([0,0,-90-pang/2]) pie_slice (ang=pang, l=lh, r=LatchRoundRad+LatchWall);
|
||||
rotate([0,0,-90-pang/2 - 2]) translate([0,0,-1]) pie_slice (ang=pang+10, l=lh+2, r=LatchRoundRad);
|
||||
}
|
||||
hull() {
|
||||
translate([LatchDistance,0,0] ) zcyl(d=LatchWall, h= lh, anchor=BOTTOM );
|
||||
translate([LatchDistance+LatchHandleLen,-LatchHandleOfs,0] ) zcyl(d=LatchWall, h= lh, anchor=BOTTOM );
|
||||
}
|
||||
}
|
||||
translate([0,0,-1]) {
|
||||
zcyl(d=ScrewDiameter+ScrewTol, h = lh+2, anchor=BOTTOM);
|
||||
translate([LatchDistance,0,0] ) zcyl(d=ScrewDiameter, h= lh+2, anchor=BOTTOM );
|
||||
translate([LatchDistance+ScrewDiameter/3,0,0] ) cuboid([HingeOuterDiameter,HingeOuterDiameter,lh+2],anchor=BOTTOM+RIGHT+FRONT );
|
||||
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
|
||||
// Wall in Wide (Y) direction
|
||||
module wwall (startx=0, starty=0, len=100, hi=100, thick=iWall ) {
|
||||
translate([startx/100*InnerBoxDepth,starty/100*InnerBoxWidth,0])
|
||||
cuboid([thick,len/100*InnerBoxWidth,hi/100*InnerBoxBottomHeight],anchor=BOTTOM+FRONT);
|
||||
|
||||
|
||||
}
|
||||
|
||||
// Wall in Depth (X) direction
|
||||
module dwall (startx=0, starty=0, len=100, hi=100, thick=iWall ) {
|
||||
translate([startx/100*InnerBoxDepth,starty/100*InnerBoxWidth,0])
|
||||
cuboid([len/100*InnerBoxDepth,thick,hi/100*InnerBoxBottomHeight],anchor=BOTTOM+LEFT);
|
||||
|
||||
|
||||
}
|
||||
|
||||
|
||||
|
||||
module complete() {
|
||||
Bottom() Interior();
|
||||
if (TSealHeight > 0) {
|
||||
translate([0,0,OBoxHeight]) color("Black") rotate([180,0,0]) tpuseal ( h1=TSealHeight+TSealTol, h2=SealHeight+TSealLid+TSealTol, tol=0, e= 0 );
|
||||
}
|
||||
|
||||
translate([0,0,OLidHeight+OBoxHeight]) rotate([180,0,0]) {
|
||||
Lid() Interior();
|
||||
if (NumLatch %2 == 1) {
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, -(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
}
|
||||
if (NumLatch >= 2) {
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, ldist-(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, -ldist-(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
}
|
||||
module completeOpen() {
|
||||
Bottom() Interior();
|
||||
if (TSealHeight > 0) {
|
||||
translate([0,0,OBoxHeight]) color("Black") rotate([180,0,0]) tpuseal ( h1=TSealHeight+TSealTol, h2=SealHeight+TSealLid+TSealTol, tol=0, e= 0 );
|
||||
}
|
||||
|
||||
translate([OBoxDepth/2+SealHeight+HingeOuterDiameter/2,0,OBoxHeight])
|
||||
rotate([0,ViewAngle,0])
|
||||
translate([-OBoxDepth/2-SealThick-HingeOuterDiameter/2,0,OLidHeight])
|
||||
rotate([180,0,0]) {
|
||||
Lid() Interior();
|
||||
if (NumLatch %2 == 1) {
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, -(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
}
|
||||
if (NumLatch >= 2) {
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, ldist-(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
translate([-OBoxDepth/2-2*SealThick-ScrewDiameter/2, -ldist-(ScrewLength - 2 * HingeLatchRibWidth - LatchWidthTolerance)/2,OLidHeight-LatchDistance/2+LatchDisplacement ])
|
||||
color("Grey") rotate([-90,-90,0]) Latch();
|
||||
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
|
||||
}
|
||||
}
|
||||
|
||||
module parts () {
|
||||
Bottom() Interior();
|
||||
translate ([OBoxDepth+30, 0, 0]) Lid() Interior();
|
||||
translate ([OBoxDepth+30, OBoxWidth+30, 0]) tpuseal ( h1=TSealHeight+TSealTol, h2=SealHeight+TSealLid+TSealTol, tol=0, e= 0 );
|
||||
translate ([0,OBoxWidth+30, 0]){
|
||||
if (NumLatch %2 == 1) Latch();
|
||||
if (NumLatch >= 2) {
|
||||
translate([0,-20,0]) Latch();
|
||||
translate([0,20,0]) Latch();
|
||||
}
|
||||
}
|
||||
|
||||
|
||||
}
|
||||
|
||||
|
||||
|
||||
|
||||
if ( View=="Complete Open") {
|
||||
completeOpen();
|
||||
}
|
||||
else if ( View=="Complete"){
|
||||
complete();
|
||||
}
|
||||
else if ( View=="Parts"){
|
||||
parts();
|
||||
}
|
||||
else if ( View=="Lid"){
|
||||
Lid() { Interior(); }
|
||||
}
|
||||
else if ( View=="Bottom") {
|
||||
Bottom() { Interior(); }
|
||||
}
|
||||
else if ( View=="Latch") {
|
||||
Latch();
|
||||
}
|
||||
else if ( View=="Seal") {
|
||||
tpuseal ( h1=TSealHeight+TSealTol, h2=SealHeight+TSealLid+TSealTol, tol=0, e= 0 );
|
||||
}
|
||||
BIN
wagobox-parts.stl
Normal file
BIN
wagobox-parts.stl
Normal file
Binary file not shown.
164
wagobox.scad
Normal file
164
wagobox.scad
Normal file
|
|
@ -0,0 +1,164 @@
|
|||
//*******************************************************************************************************
|
||||
//
|
||||
// Universal parametic rugged Box
|
||||
//
|
||||
// 2023 by Rainer Backes
|
||||
//
|
||||
// based on ideas of yanew and Whity
|
||||
//
|
||||
//*******************************************************************************************************
|
||||
|
||||
|
||||
/* [View] */
|
||||
// Select View
|
||||
View="Complete Open"; // [Complete, Complete Open, Parts, Lid, Bottom, Latch, Seal ]
|
||||
// Open Angle for complete Open
|
||||
ViewAngle = 120; //[0:180]
|
||||
|
||||
/* [General] */
|
||||
|
||||
// Depth of Inner Box (available space)
|
||||
InnerBoxDepth = 100;
|
||||
// Width of Inner Box (available space)
|
||||
InnerBoxWidth= 180;
|
||||
// Hight of bottom part of Inner Box (available space) >= 16
|
||||
InnerBoxBottomHeight = 35;
|
||||
// Hight of top part of Inner Box (available space)
|
||||
InnerBoxLidHeight=10;
|
||||
// Cornet Radius of Inner Box (vertical)
|
||||
InnerCornerRadius=3;
|
||||
// Chamfer of inner Box (horizontal)
|
||||
InnerChamferSize=1.5;
|
||||
|
||||
// Length of Screw
|
||||
ScrewLength=25;
|
||||
// Diameter of Screw
|
||||
ScrewDiameter=3;
|
||||
// Tolerance for Latch holes
|
||||
ScrewTol = 0.4;
|
||||
|
||||
ScrewThreadDiameter=ScrewDiameter-0.15;
|
||||
// Wall Thickness
|
||||
WallThickness=2.4;
|
||||
// Number of Hinges(1-3)
|
||||
NumHinge=2;
|
||||
// Number of Latches (1-3)
|
||||
NumLatch=2;
|
||||
// Additional Height for TPU-Seal
|
||||
TSealHeight = 0;
|
||||
// Apply Interior to Lid
|
||||
InteriorToLid=true;
|
||||
|
||||
|
||||
|
||||
|
||||
/* [Hinges] */
|
||||
// Offset of Hinge and Latchs to inner side corner
|
||||
HingeLatchOffset = 12;
|
||||
|
||||
HingeWidthTolerance=0.25;
|
||||
|
||||
// With of Front and Back Ribs
|
||||
HingeLatchRibWidth=3.2;
|
||||
|
||||
HingeOuterDiameter=6.8;
|
||||
HingeOuterExtend=3;
|
||||
HingeBottomLength=HingeLatchRibWidth+HingeOuterExtend;
|
||||
HingeLidLength=ScrewLength-2*HingeBottomLength-HingeWidthTolerance;
|
||||
|
||||
/* [Side Ribs] */
|
||||
// Number of Side rib Pairs
|
||||
NumRibs=1;
|
||||
// if more than 1 Side Rib Pair, distance of Ribs to the inner corner
|
||||
RibOffset=18;
|
||||
// Width of Ribs
|
||||
RibWidth=5;
|
||||
// Distance between Ribs
|
||||
RibDist=20;
|
||||
|
||||
|
||||
/* [Latches] */
|
||||
// Distance of the screws making the Latch
|
||||
LatchDistance=16;
|
||||
// Latch Displacement downwards
|
||||
LatchDisplacement = 4;
|
||||
|
||||
LatchWidthTolerance=0.4;
|
||||
BoxLatchRibChamfer=17;
|
||||
LidLatchRibChamfer=10;
|
||||
|
||||
|
||||
// Latch: Radius of the rounding
|
||||
LatchRoundRad= 15;
|
||||
// Latch Wall thickness
|
||||
LatchWall=3;
|
||||
// Length of the Latch Handle
|
||||
LatchHandleLen= 11;
|
||||
// Ofset of Handle from vertical
|
||||
LatchHandleOfs=4;
|
||||
|
||||
|
||||
/* [Seal] */
|
||||
// Height of Seal
|
||||
SealHeight=1.4;
|
||||
// Height of Lid protion, if TPUSeal > 0
|
||||
TSealLid = 0.5;
|
||||
// Tolerance for the TPU-Seal ( 1 layer )
|
||||
TSealTol = 0.2;
|
||||
|
||||
SealWall=WallThickness/2;
|
||||
// Additional wall tickness of box for seal
|
||||
SealThick=1.9;
|
||||
// Toleance
|
||||
SealTol=0.2;
|
||||
// Chanfer Angle for Seal-Support
|
||||
SealCAng=70;
|
||||
// Heigth of Seal support
|
||||
SealBHeigh=8;
|
||||
|
||||
/* [Interior] */
|
||||
// default Width of interior Walls
|
||||
iWall = 1;
|
||||
|
||||
|
||||
/*
|
||||
// Wall in Wide (Y) direction
|
||||
module wwall (startx=0, starty=0, len=100, hi=100, thick=iWall )
|
||||
|
||||
// Wall in Depth (X) direction
|
||||
module dwall (startx=0, starty=0, len=100, hi=100, thick=iWall ) {
|
||||
|
||||
|
||||
*/
|
||||
|
||||
|
||||
// Interior definition, everything here get masked an added to the interior of bottom and optional lid
|
||||
module Interior (){
|
||||
dwall(0,33,100,100);
|
||||
dwall(0,67,100,100);
|
||||
|
||||
wwall(50,33,34,100);
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets substracted (difference() ) from the lid
|
||||
module liddiff () {
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets added to the lid
|
||||
module lidadd () {
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets substracted (difference() ) from the bottom
|
||||
module bottomdiff () {
|
||||
}
|
||||
|
||||
// evertything here gets added to the bottom
|
||||
|
||||
module bottomadd () {
|
||||
|
||||
}
|
||||
|
||||
include <rugbox.scad>
|
||||
BIN
zbox-parts.stl
Normal file
BIN
zbox-parts.stl
Normal file
Binary file not shown.
151
zbox.scad
Normal file
151
zbox.scad
Normal file
|
|
@ -0,0 +1,151 @@
|
|||
//*******************************************************************************************************
|
||||
//
|
||||
// Universal parametic rugged Box
|
||||
//
|
||||
// 2023 by Rainer Backes
|
||||
//
|
||||
// based on ideas of yanew and Whity
|
||||
//
|
||||
//*******************************************************************************************************
|
||||
|
||||
|
||||
/* [View] */
|
||||
// Select View
|
||||
View="Complete Open"; // [Complete, Complete Open, Parts, Lid, Bottom, Latch, Seal ]
|
||||
// Open Angle for complete Open
|
||||
ViewAngle = 120; //[0:180]
|
||||
|
||||
/* [General] */
|
||||
|
||||
// Depth of Inner Box (available space)
|
||||
InnerBoxDepth = 25;
|
||||
// Width of Inner Box (available space)
|
||||
InnerBoxWidth= 57;
|
||||
// Hight of bottom part of Inner Box (available space) >= 16
|
||||
InnerBoxBottomHeight = 80;
|
||||
// Hight of top part of Inner Box (available space)
|
||||
InnerBoxLidHeight=10;
|
||||
// Cornet Radius of Inner Box (vertical)
|
||||
InnerCornerRadius=3;
|
||||
// Chamfer of inner Box (horizontal)
|
||||
InnerChamferSize=1.5;
|
||||
|
||||
// Length of Screw
|
||||
ScrewLength=20;
|
||||
// Diameter of Screw
|
||||
ScrewDiameter=3;
|
||||
// Tolerance for Latch holes
|
||||
ScrewTol = 0.4;
|
||||
|
||||
ScrewThreadDiameter=ScrewDiameter-0.15;
|
||||
// Wall Thickness
|
||||
WallThickness=2.4;
|
||||
// Number of Hinges(1-3)
|
||||
NumHinge=1;
|
||||
// Number of Latches (1-3)
|
||||
NumLatch=1;
|
||||
// Additional Height for TPU-Seal
|
||||
TSealHeight = 1;
|
||||
// Apply Interior to Lid
|
||||
InteriorToLid=true;
|
||||
|
||||
|
||||
|
||||
|
||||
/* [Hinges] */
|
||||
// Offset of Hinge and Latchs to inner side corner
|
||||
HingeLatchOffset = 12;
|
||||
|
||||
HingeWidthTolerance=0.25;
|
||||
|
||||
// With of Front and Back Ribs
|
||||
HingeLatchRibWidth=3.2;
|
||||
|
||||
HingeOuterDiameter=6.8;
|
||||
HingeOuterExtend=2;
|
||||
HingeBottomLength=HingeLatchRibWidth+HingeOuterExtend;
|
||||
HingeLidLength=ScrewLength-2*HingeBottomLength-HingeWidthTolerance;
|
||||
|
||||
/* [Side Ribs] */
|
||||
// Number of Side rib Pairs
|
||||
NumRibs=2;
|
||||
// if more than 1 Side Rib Pair, distance of Ribs to the inner corner
|
||||
RibOffset=18;
|
||||
// Width of Ribs
|
||||
RibWidth=3;
|
||||
// Distance between Ribs
|
||||
RibDist=20;
|
||||
|
||||
|
||||
/* [Latches] */
|
||||
// Distance of the screws making the Latch
|
||||
LatchDistance=16;
|
||||
// Latch Displacement downwards
|
||||
LatchDisplacement = 4;
|
||||
|
||||
LatchWidthTolerance=0.4;
|
||||
BoxLatchRibChamfer=17;
|
||||
LidLatchRibChamfer=10;
|
||||
|
||||
|
||||
// Latch: Radius of the rounding
|
||||
LatchRoundRad= 15;
|
||||
// Latch Wall thickness
|
||||
LatchWall=3;
|
||||
// Length of the Latch Handle
|
||||
LatchHandleLen= 11;
|
||||
// Ofset of Handle from vertical
|
||||
LatchHandleOfs=4;
|
||||
|
||||
|
||||
/* [Seal] */
|
||||
// Height of Seal
|
||||
SealHeight=1.4;
|
||||
// Height of Lid protion, if TPUSeal > 0
|
||||
TSealLid = 0.5;
|
||||
// Tolerance for the TPU-Seal ( 1 layer )
|
||||
TSealTol = 0.2;
|
||||
|
||||
SealWall=WallThickness/2;
|
||||
// Additional wall tickness of box for seal
|
||||
SealThick=1.9;
|
||||
// Toleance
|
||||
SealTol=0.2;
|
||||
// Chanfer Angle for Seal-Support
|
||||
SealCAng=70;
|
||||
// Heigth of Seal support
|
||||
SealBHeigh=8;
|
||||
|
||||
/* [Interior] */
|
||||
// default Width of interior Walls
|
||||
iWall = 1;
|
||||
|
||||
|
||||
// Interior definition, everything here get masked an added to the interior of bottom and optional lid
|
||||
module Interior (){
|
||||
// wwall(40,0,100,50);
|
||||
// dwall(0,30,100,90);
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets substracted (difference() ) from the lid
|
||||
module liddiff () {
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets added to the lid
|
||||
module lidadd () {
|
||||
|
||||
}
|
||||
|
||||
// evertything here gets substracted (difference() ) from the bottom
|
||||
module bottomdiff () {
|
||||
}
|
||||
|
||||
// evertything here gets added to the bottom
|
||||
|
||||
module bottomadd () {
|
||||
|
||||
}
|
||||
|
||||
include <rugbox.scad>
|
||||
Loading…
Reference in a new issue